Solid works
· A seasoned professional with a robust background of 9+ years in manufacturing and production management, possessing a proven track record of delivering exceptional product quality while driving continuous improvement initiatives.
· Production Planning and Execution:Proficient in scheduling daily and monthly production plans, optimising manpower utilisation through line balancing, and ensuring daily output aligns with production targets
· Process Improvement: Adept at identifying areas for improvement and implementing initiatives such as SMT (Self-Management Team) implementation, 5S practices, and Kaizen activities to enhance efficiency and reduce waste
· Adroit in software tools, including structural and thermal analysis using Ansys, 2D and 3D modelling with Solid Edge, and expertise in Pro-E Wildfire. Highly efficient with MS Office and Internet applications
· Quality Assurance: Experienced in analysing and resolving customer feedback on quality issues, reducing material waste, rejection, and rework, and collaborating with suppliers to maintain product quality
· Resource Management: Efficiently coordinated with various departments, including plant engineering, maintenance, utilities, stores, HR, and marketing, to ensure the availability of necessary resources
· Cross-Functional Collaboration: Skilled in collaborating with cross-functional teams, including quality, design, and materials, to meet production targets and adhere to health, safety, and environmental regulations
· Training and Skill Development:Committed to developing the skill base of team members and ensuring skill matrices are up-to-date. Proficient in conducting introductory training sessions for associates and new on-the-job trainees
· Safety and Compliance: Maintain a strong focus on safety at the shop floor level and ensure compliance with health and safety regulations, as well as environmental legal requirements
· Project Management: Successfully managed various projects, including process installations, production cycle-time reduction, and new bus manufacturing line setup
Task Delegation
IMS Auditor Certification
Solid works
PRO-E
Successfully implemented Poka-Yoke techniques to reduce rejection and customer complaints, ensuring a safer work environment
Electrical vehicles Assembly and Integration
Aerospace validation and testing processes
Mechanical Characterization and Comparison of Glass Fibre and Fibre Reinforcement with GFRAA, MICROLAB, Chennai
Conducted a comprehensive analysis of fibre-reinforced plastics (FRP), a composite material comprising a polymer matrix reinforced with various fibres such as glass, carbon, basalt, aramid, and asbestos. The project aimed to improve the strengthening properties of FRP materials
IMS Auditor Certification