BILLA SAI
Associate Manger SH Mechanical
Pulletikurru, Dr. Br Ambedkar Konaseema Dist
Summary
Results-driven professional with 13+ years in production, packing, operations, and piping engineering. Skilled in resource planning, quality compliance, cost reduction, and team leadership. Proficient in DCS and MES for efficient operations, with expertise in process improvements, HIRA, and safety compliance. Strong communicator with proven problem-solving and organizational skills
Overview
13
13
years of professional experience
4
4
Languages
Work History
Associate Manager Mechanical
Aditya Birla Paint Division
03.2025 - Current
- Lead execution of piping and utility system CAPEX projects for utility and emulsion blocks, ensuring optimal performance of mechanical and process systems.
- Manage end-to-end CAPEX activities, including budgeting, planning, vendor coordination, and implementation of piping infrastructure upgrades.
- Oversee O&M of utility equipment such as compressors, chillers, boilers, and water treatment systems, ensuring seamless integration with piping networks.
- Supervise installation, hydrotesting, and commissioning of piping systems in compliance with engineering standards and HIRA requirements.
- Drive process improvements, prepare SOPs, and support ISO & internal safety audits to maintain quality and compliance
Assistant Manager Production & Projects
Aditya Birla Grasim Industries Limited
03.2023 - 03.2025
- Successfully executed greenfield projects in the paint industry, overseeing erection and commissioning of rotary and static equipment, including centrifugal, gear, AODD, and screw pumps, agitators, compressors, chillers, reactors, mixers, TSD units, clarinets, pigging systems, day tanks, storage tanks, and heat exchangers.
Directed planning and installation of pipeline networks and equipment across critical areas such as Tank Farm, WATF, STF, MTF, ETF, WTP, WBG, and main processing block (WPB), ensuring on-time commissioning and operational readiness.
Led end-to-end operations of the production block, covering solvent-based, emulsion, water-based paint, and colorant processing and packing. - Developed and executed daily and monthly production schedules, managed shutdowns, and optimized manpower deployment based on skills and KPIs.
Oversaw DCS and MES implementation (SQL, WFM, Matrikon OPC), including FAT coordination and workflow optimization in collaboration with ABB. - Championed safety initiatives, Kaizen activities ,while training and mentoring newly onboarded and promoted team members
Asst. Manager - Operations
Avenue Supermarts Limited
10.2021 - 03.2023
- Managed store operations and inventory control, ensuring SOP and compliance adherence.
- Coordinated with supply chain for product availability and timely deliveries.
- Handled facility maintenance including minor piping and infrastructure tasks.
- Led and trained store staff to maintain service quality and hygiene standards.
Executive - Production
Asian Paints Ltd
07.2013 - 10.2021
- Maximize equipment efficiency through strategic action planning and adherence to SOPs, manuals, and work instructions.
- Ensure smooth operations and customer satisfaction while minimizing complaints and scrap levels; monitor wash water consumption.
- Demonstrate strong expertise in solvent-based paint tinting and MES troubleshooting, coordinating with ABB forsystem enhancements.
- Conduct MES server maintenance and write SQL queries for data analysis and system optimization.
- Lead weekly performance reviews, apply Fishbone and 5 Why analysis for problem-solving, and drive continuous productivity and safety improvements.
Production Supervisor
MRF Tyres
07.2012 - 07.2013
- Supervised and managed shift operations in the green tyre manufacturing section, ensuring adherence to daily production targets.
- Monitored and controlled process parameters for tyre building machines to maintain product quality standards.
- Coordinated manpower allocation, shift planning, and workflow management to achieve optimal productivity.
- Ensured compliance with safety protocols, housekeeping standards, and preventive maintenance schedules.
- Conducted on-the-job training for operators and new team members to improve skill levels and operational efficiency.
- Collaborated with maintenance teams to minimize downtime and address equipment-related issues promptly.
- Prepared and submitted daily production reports to management for performance tracking.
Education
B.Tech - Mechanical Engineering
JNTUK A.P.
A.P.12.2017
Diploma - Mechanical Engineering
State Board of Technical Education and Training
A.P.05.2012
Skills
Piping fabrication & erection, Isometric drawing & P&ID interpretation, Material Take-Off (MTO), Hydrotesting & pneumatic testing, Utility & process piping installation, QA/QC coordination, DCS/MES operation & integration, Production planning & shift management, Greenfield & brownfield project execution, Equipment installation & commissioning, Quality control & process optimization, Inventory & shrinkage management, Team leadership & training, Safety compliance (HIRA, ISO 14001), Vendor & contractor coordination, Preventive & predictive maintenance
HIGHLIGHTS
- Successfully implemented and stabilized MES in Asian paints Patancheru plant
- Played a key role in ramp up production of AMC and paint batches from commissioning to stabilisation in Asian paints khandala
- Stabilized Sand Mill, ECM Dyno Mill and Basket Mill at Asian Paints, Khandal
- Project done on decreasing tinting strokes in solvent base paint at Asian paints, Khandal
- Worked as a Team leader in "TRACC"
- Effectively commissioned the water-based paint block and colorant at the Grasim Cheyyar plant, took a Production batch in the span of 15 months from starting of the batch
Technical Skills
- P&ID
- PFD
- GA drawings
- SAP PM &MM module
- Excel
- Grinding Mills(Dyno, Sand, Basket)
Timeline
Associate Manager Mechanical
Aditya Birla Paint Division
03.2025 - Current
Assistant Manager Production & Projects
Aditya Birla Grasim Industries Limited
03.2023 - 03.2025
Asst. Manager - Operations
Avenue Supermarts Limited
10.2021 - 03.2023
Executive - Production
Asian Paints Ltd
07.2013 - 10.2021
Production Supervisor
MRF Tyres
07.2012 - 07.2013
B.Tech - Mechanical Engineering
JNTUK A.P.
Diploma - Mechanical Engineering
State Board of Technical Education and Training
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