BIPUL SINGH
Bangalore,Karnatka
Summary
Challenging Position within professional environment providing Opportunity for key participation, immediate challenge and growth. Detail-oriented, organized and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success.
Overview
6
6
years of professional experience
1
1
Certification
Work History
PD Engineer- New Product Development
MIM Component Private Limited
01.2023 - Current
- Participate in Tooling kickoff to understand the process flow of the product
- Participate in CFT (Cross functional team) meeting to discuss the failures modes and detection in PFMEA
- Responsible for preparing and reviewing of PFC, PFMEA, Control plan and work instruction respectively for a product
- Conducting exit audit and sign off for a product and close related actions to ensure smooth transition of product from development to production
- Responsible for preparing PFD, PFMEA, Control plan & process work instruction documents
- Developed concepts for gauges and fixtures
- Coordinating with tool room, design, secondary process, and vendors whenever changes required for internal product/process optimization
- Technical support: Engineer
- Feasibility study of machining components
- Responsible from RFQ to SOP
- Bridge between customer & in-house engineering finalization of technical feasibility
- Responsible for feasibility of technical RFQ, cycle time estimation for machining parts etc
- Quality Assurance: Conducting initial process study for critical characteristics
- Preparation of PPAP documentation
- Supporting APQP process development activates by conducting MSA, capability study, Maintaining of APQP/ PPAP document records for retention period as specified by customer
- Receiving of customer drawing, preparing of DFMA, RFQ and technical review with engineering team and other concerned department
- Prepare process plan, material requirements, gauge plan, fixture plan required for manufacturing
- Perform smooth pilot run for customer approved samples
- Give the necessary gauge and fixture design inputs for customer defined geometric dimension and tolerance too the design engineer to ensure the design meets the defined function and test
- Coordination & follow-ups of various manufacturing process performing at in house and supplier end ensure timely delivers of products
- Preparing product report and documents for pilot run hand over the parts to production team
- Analyzing scrap data and implementing robotic to avoid non conformances.
Engineer – Product Development (System & Process)
INDO MIM PRIVATE LIMITED
02.2019 - 01.2023
- Conducting and analyzing feasibility study for the product drawings received from customer end
- Responsible for conducting Team Feasibility Commitment meeting to design the primary Process flow and optimum parameters to meet component specification
- Working with Design Team for Feasibility Study, Molding Proposal to customer
- Responsible for preparing PFD, PFMEA, Control plan & process work instruction documents
- Conduct the Capacity study Internal Run @ Rate
- Monitor Engineering Change Notification/Process Change Notification (Change Management)
- Responsible for preparing Inspection plans and implementing best way of inspection method with detailed work instructions
- Responsible for running pilot lot and smooth transition of product from development to production
- Planning the Resource for Project - Gages, fixture, ceramic and consumables etc
- Co-coordinating with customer through mails and call regularly to share the update on project timeline, queries, complaints etc
- Interacting with customer during PPAP audits and PPAP Submission to Customers
- Closing Rejection Report (MRR) related to the new development part by taking corrective actions for eliminating root cause
- Responsible for customer related Complaints, Improving 8D quality & lead-time
- Closing Rejection Report (MRR) related to the new development part by taking corrective actions for eliminating root cause
- Co-ordination with design team for Gauge and Fixture design.
- Developed positive working relationships with stakeholders to effectively coordinate work activities.
Education
Diploma (Mechanical) -
NTTF Bangalore
01.2018
Skills
- Proven leader and a team player
- Self-starter with excellent communication
- Strong Presentation and Communication skills
- Sound knowledge on Power-point presentation, Excel, Outlook
- Training on at 5 core Tools
- Product Development
- Machine Learning
- Quality Assurance Controls
- Manufacturing Processes
- Data Warehousing
- Engineering Documentation
- Failure Analysis
- Control systems
- Material Selection
Certification
- SPC Certified (Indo-MIM Pvt Ltd.)
- Core tools training (MSA, SPC, APQP, FMEA and PPAP) | 7QC Tools
- GD&T Training (Indo-MIM Pvt Ltd.)
- Future Focused Training
- Quality Core Tools (APQP, SPC, MSA, FMEA, PPAP) – (Self – Completed)
Accomplishments
- 53 Product Development And 1st Time Approval By customer.
- Developed & manufactured 100+ defense parts
- Scrap Control Analysis and Reduction.
- Received “Excellence award” for developing 36+ components within a span of 6 months
Languages
English
Hindi
Assamese
Personal Information
Date of Birth: 01/06/95
Disclaimer
I have the confidence, enthusiasm and ability to work in a team. I hereby declare that above information furnished by me are true to the best of my knowledge and belief.
Timeline
PD Engineer- New Product Development
MIM Component Private Limited
01.2023 - Current
Engineer – Product Development (System & Process)
INDO MIM PRIVATE LIMITED
02.2019 - 01.2023
Diploma (Mechanical) -
NTTF Bangalore
- SPC Certified (Indo-MIM Pvt Ltd.)
- Core tools training (MSA, SPC, APQP, FMEA and PPAP) | 7QC Tools
- GD&T Training (Indo-MIM Pvt Ltd.)
- Future Focused Training
- Quality Core Tools (APQP, SPC, MSA, FMEA, PPAP) – (Self – Completed)
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