BISWAJIT RAY
SAHIBABAD
Summary
Dynamic and results-oriented professional with 17 years of extensive experience in production planning and control, process management, and manufacturing operations. Proven expertise in quality and manpower management, demonstrated through successful leadership roles at ROSTFREI STEELS PVT. LTD. and UNIPART INDIA LTD. Equipped with a B.Tech in Mechanical Engineering and a postgraduate degree in painting and coating technology, I provide a strong foundation in technical knowledge to enhance operational efficiency and drive sustainable profitability. A skilled communicator with exceptional interpersonal, leadership, and problem-solving abilities, committed to fostering collaboration and continuous improvement within teams.
Overview
18
18
years of professional experience
1
1
Certification
Work History
MANAGER
ROSTFREI STEELS PVT. LTD., FARIDABAD
05.2025 - Current
- Abilities in harmoniously managing day to day operations of production & quality with a talent for POWDER COATING, Fusion bond epoxy coating & Glass coating, Liquid spray painting, ED coating, AUTOMATED SHOT BLASTING, SALT SPRAY TESTING, NINE TANK PRE-TREATMENT process.
- Abilities to manage the team size of 30 nos. Manpower including 1 CHEMIST & 5 ENGINEER.
- Monitoring & verifying PRE-TREATMENT, LIQUID PAINTING, POWDER COATING, CED, Post/Pre heat furnace & green zone furnace process.PH value, surface roughness, RA value, relative humidity, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test, Pencil Hardener tester, Xylene test,Spovark test, NVM value of ED bath & monitoring the concentration of bath solutions of PT, CED.
- Temperature & CURRENT setting, verifying & monitoring of heating oven/bath tanks as per requirement of LIQUID PAINT, CED, POWDER coating, PT line bath solution & Auto plating line tank.
- Knowledge of working in CONVERSED DRY & LIQUID PAINT BOOTH (WET ON WET), SEMI DOWN DRAFT BOOTH, DOWN DRAFT BOOTH & POWDER COATING BOOTH.
- Checking & maintaining all type quality activity & Documents in Paint shop.
- Maintenance & trouble shooting of painting gun & diaphragms pump.
- PAINTING quality checking of incoming materials received from vendors.
- Knowledge of PAINTING & PROCESS validation.
- Part productions rework analysis by PPM, maintain monthly MIS data.
- Maintains & managing inventory, requirement of Paint, Powder, Primer, chemical, hanger, basket & all type of indirect required material in paint shop, PPE MATERIAL.
- Ensuring painting/coating is practical and in accordance with the specified requirements by reviewing drawings, specifications, job instructions, masking no painted areas & as per the customer requirement etc.
- Ensure all surface preparation and application is conducted in accordance with the specified standard for that painted/coating system according to procedures/specifications.
- Checking the validity of calibration certificates of all inspection tools and equipment prior to and during work execution.
- Conversation with Painting/Coating process & paint manufacturer Technical data sheets & material safety data sheet (MSDS).
- Knowledge in coating systems like Alkyd Enamel Coating, Epoxy coating, Clear coat, Inorganic zinc primer, Polyurethane, Epoxy coating, Epoxy coating inorganic zinc primer water based/solvent based and epoxy anti-corrosive pigmented coating, know how build mirror coating.
- Knowledge of POWDER coating system like POLYESTER, HYBRID, EPOXY.
- Witnessing and documenting of painting activities through the preparation of daily inspection Reports, through inspection and documentation, check lists, SKILL MATRIX, CONTROL PLAN, PFD,OPL,SCAP,POKA-YOKE,KAIZEN ,WHY-WHY ANALYSIS,DPMA,PFMEA & RD.
- Maintaining Preventive maintenance schedule, regular training activity technical, safety & SS in working areas for workers.
- ROSTFREI STEELS PVT. LTD., FARIDABAD is a manufacturer & trusted supplier of high quality storage tank, storage silos, material handling equipment, Glass fused epoxy tank & fusion bond epoxy tank.
- Designation: MANAGER
- Department - PAINT SHOP & FUSION BOND EPOXY COATING
MANAGER
UNIPARTS INDIA LTD.(UNIPART GROUP)
12.2022 - 04.2025
- Abilities in harmoniously managing day to day operations of production & quality with a talent for Liquid spray painting, ED coating, POWDER COATING, AUTO ELECTRO PLATING ACID & ALKALINE ZINC, BARREL PLATING, SALT SPRAY TESTING, HOE OVEN, SEVEN TANK PRE-TREATMENT process.
- Abilities to manage the team size of 62 nos. Manpower including 1 ASST. MANAGER, 2 SR. ENGG, 1 CHEMIST & 2 ENGINEER.
- Monitoring & verifying PRE-TREATMENT, LIQUID PAINTING, POWDER COATING, CED & ELECTRO PLATING process.PH value, surface roughness, RA value, relative humidity, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test, Pencil Hardener tester, Xylene test, NVM value of ED bath & monitoring the concentration of bath solutions of PT, CED & ELECTROPLATING.
- HANDLING THE PROJECT
- Painting, coating & Auto electroplating (Zinc/Alkaline) of the three-point linkage, precision machine pin, rock shaft, and ball hitch the critical part of TRACTORS & EARTH MOVING EQUIPMENT.
- JOHN DEERE(US/INDIA), CATERPILLAR, KOBELCO, JCB, KUBOTA(JAPAN), TAFE,NEW HOLLAND,SAME(ITALY),TRUK TRACTOR(TURKEY),CNH(MEXICO),SONALIKA,ESCORT,YANMAR,DIEDONG,CLASS,BOBCAT & MAHINDRA.
- UNIPARTS INDIA LTD. (UNIPART GROUP), Noida is a Tractor parts(Three point linkage),Off way vehicle parts & PRECESION MACHINE PIN(EARTH MOVING EQUIPMENT) manufacturing unit for all over India & abroad, serving for customer JOHN DEERE(US/INDIA), CATERPILLAR, KOBELCO,JCB,KUBOTA(JAPAN),TAFE,NEW HOLLAND,SAME(ITALY),TRUK TRACTOR(TURKEY),CNH(MEXICO),SONALIKA,ESCORT,YANMAR,DIEDONG,CLASS,BOBCAT & MAHINDRA.
- Designation: MANAGER
- Department - SURFACE TREATMENT (PAINT & ELECTRO PLATING)
MANAGER OPERATION
PRESCO-MEC AUTOCOMP PVT. LTD
04.2019 - 12.2022
- Abilities in harmoniously managing day to day operations of production, maintenance, quality & STORE with a talent for CED coating, POWDER COATING, SALT SPRAY TESTING LAB, SEVEN TANK PRE-TREATMENT process, along with seven wheel air less shot blasting,P7 1000/1001 portable sand blasting & Quality Assurance.
- Abilities to manage the team size of 55 nos. Manpower including 1 ASST. MANAGER, 1 SR. ENGG, 2 Engineer, 1 CHEMIST & 1 SUPERVISOR.
- Monitoring & verifying CED coating, PRE-TREATMENT, POWDER COATING, LIQUID PAINTING process.PH value, surface roughness, RA value, relative humidity, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test, Pencil Hardener tester, Xylene test, NVM value of ED bath & monitoring the concentration of bath solutions of PT & CED.
- Temperature setting, verifying & monitoring of heating oven/bath tanks as per requirement of LIQUID PAINT, CED, POWDER coating, PT line bath solution.
- Knowledge of working in CONVERSED DRY & LIQUID PAINT BOOTH (WET ON WET), SEMI DOWN DRAFT BOOTH, DOWN DRAFT BOOTH & POWDER COATING BOOTH.
- Checking & maintaining all type quality activity & Documents in Paint shop.
- Independently handling ISO 14001:2015, ISO 45001: 2018 & IATF 16949:2016 audit.
- Maintenance & trouble shooting of painting process.
- PAINTING quality checking of incoming materials received from vendors.
- Knowledge of PAINTING & PROCESS validation.
- Knowledge of maintaining valid formats as per ISO standards. (Awarded certificates of internal audited ISO 9001/04/608:2015 & ISO 14001:2015, ISO 45001: 2018)
- Part productions rework analysis by PPM, maintain monthly MIS data.
- Maintains & managing inventory, requirement of Paint, Powder, Primer chemical & all type of indirect required material in paint shop, PPE MATERIAL.
- PRESCO-MEC AUTOCOMP PVT. LTD is an Automotive / Ancillaries industry we are manufacturer of Drum brake, web & rims, diaphragm plate, battery cover, battery carriers, swing arm, chassis cabin & engine parts for VE commercial, Brakes India Pvt Ltd. Royal Enfield, JCB, Wabco, Tata
- Designation: MANAGER OPERATION (PAINT SHOP & SURFACE TREATMENT)
- Department - PAINT SHOP & SURFACE TREATMENT
- Key Result Areas:
- Carrying out first piece inspection/ quality inspection in workshop for effective operations
- Imparting on-the-job training to Team Associates related to shot blasting, pre-treatment, liquid coating, and Powder Coating.
- Ensure optimal machine and manpower utilization.
- Motivate and develop a cohesive production team.
- Attending Internal Complaint & Customer Complaint Meeting to resolve issues & queries related to clients.
- Productivity plan vs. actual for effective operations.
- Involved in:-
- Design & development of material handling equipment's like Hanger, Loading basket, Pallets, Trolleys, etc.
- Preparing MIS report, daily production report & all documents as per the ISO standards.
- Monitoring the process parameters and providing set-up approval
- Maintaining & analysing In-process rejection record for streamlining operations
- Managing plans & work instructions to be available at all the stations
- Controlling non-conformance by using Qc Tools, Why-Why Analysis, etc.
- Use of following measuring instruments:
- Surface cleanliness by digital surface comparator as per ISO 8501-1/2, ISO 8503-1.
- Use TESTEX TAPE to determine the Ra value of blasting surface.
- Salt spray CREEP test as per ISO 12944-6 & ASTM B117.
- PAINT VISCOSITY CHECK BY FORD B4 CUP.
- DRY FILM THICKNESS by digital coating meter as per ISO 2178.
- CROSS HATCH TEST/ADHESION TEST as per the ASTM D 3359, ISO 2409.
- PAINT GLOSS TEST BY GLOSS METER AS PER ISO 2813.
- Pencil Hardener Tester.
- STARCH IODIDE TEST/Digital PH tester FOR PH VALUE CHECKING.
- TITRATION TEST OF bath solutions of PRE-TREATMENT TANK.
- TDS of RO water by conductivity meter.
- XYLENES RUBBING TEST.
- NVM VALUE OF CED BATH SOLUTION
Asst. Manager
MITA INDIA PVT. LTD
01.2016 - 03.2019
- Abilities in harmoniously managing day to day operations with a talent for ELECTROSTATIC, AIR SPRAY painting, coating, POWDER COATING ,SALT SPRAY TESTING LAB,SEVEN TANK FROM PHOSPHATING system dipping tank surface treatment process,1000 TPD RO PLANT, SOUND KNOWLEDGE OF ETP PLANT & quality assurance.
- Knowledge of FLOW COATING, metalizing.
- Abilities to manage the team size of 150nos. Manpower including 1 GET & 3 CHEMIST.
- Monitoring & verifying blasting, painting quality, PH, CONCENTRATION OF ALKALI & ACID SOLN. (TITRATION VALUE), TEMPERATURE PT TANKS, surface roughness, RA value, relative humidity surface profile, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test, Pencil Hardener tester, checking the concentration cutting oil by refractory meter.
- Knowledge of maintaining valid formats as per ISO standards. (Awarded certificates of internal audited ISO 9001/04/608:2015 & ISO 14001:2015, ISO 45001: 2018)
- Witnessing and documenting of painting activities through the preparation of daily inspection Reports, through inspection and documentation, check lists, SKILL MATRIX, CONTROL PLAN, PFD,p-chart,OPL,SCAP,POKA-YOKE,KAIZEN,WHY-WHY ANALYSIS,DEMAC,PFMEA & 8D.
- Maintaining Preventive maintenance schedule, regular training activity technical, safety & SS in working areas for workers.
- I used to work with M/S. “MITA INDIA PVT. LTD”, CBM Group(Italy) a three point, Rock shaft & crank shaft manufacturing manufacturing unit for all over india & World base customer JOHN DEERE(US),KUBOTA(JAPAN),TAFE,NEW HOLLAND,SAME(ITALY),TRUK TRACTOR(TURKEY),CNH(MEXICO),SONALIKA & MAHINDRA,LOVOL FOTON.
- Designation: Asst. Manager (PAINT SHOP & SURFACE TREATMENT)
- Department - Production
Sr. Engineer
APEX AUTO LTD. Jamshedpur
04.2011 - 12.2015
- Managing, planning & controlling day to day operations in painting & coating operations, 10 TANK system dipping tank surface treatment process along with seven-wheel air less shot blasting.
- Monitoring & verifying blasting & painting quality surface roughness, RA value, relative humidity surface profile, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test & application of anti-skid agent.
- Handling 14-wheel airless shot blasting machine, Air & air less painting process, powder coating painting process.
- Frequently maintains IN-PROCESS AUDIT in line & Training given to operators, painter regular interval.
- Implementing KAIZEN, SS, SAFETY (USE OF PPE & FIRE EXTINGUISHER).
- FABRICATION SHOP
- Evaluated all work orders and project plans.
- Prepared daily, weekly & monthly schedule.
- Coordinated with various departments and gathered information on all materials.
- Ensured that all production materials were available and communicated to procurement department when needed.
- Attending daily review meeting with PPC in department with shop colleagues and with my counterpart in component supply dept. Knowledge in sequence of Manufacturing and processes.
- Highlights:
- Essayed a stellar role in applying 5S /Kaizen tools for enhancing production &quality.
- Received kaizen awards.
- Successfully achieved production targets, exceeded 10% increase in productivity.
- Attained reduction in production cycle time.
- Continues improvement in plant productivity.
- Took several initiatives to streamline& enhance production processes.
- I used to work with M/s. “Apex auto Limited”, a heavy earth moving equipment MINE TRUCK, CHASIS, ENGINE FRAME, POWER PACK, UPPER FRAME, SIDE FRAME, CABIN , SIDE FRAME, UPPER CARRIES, UNDER CARRIES, BOOM, ARM, SIDE FRAME, UPPER & UNDER FRAME manufacturer for TATA hitachi,KOBELCO,JTM,TEREX(MANITOU), LEEBOY & VOLVO.
- Designation: Sr. Engineer
- Department- PAINT SHOP & FABRICATION ASSY. SHOP
- PAINT SHOP & SURFACE TREATMENT
- Managing, planning & controlling day to day operations in painting & coating operations, 10 TANK system dipping tank surface treatment process along with seven-wheel air less shot blasting.
- Monitoring & verifying blasting & painting quality surface roughness, RA value, relative humidity surface profile, paint viscosity, wet film thickness, dry film thickness, cross hatch test, gloss test & application of anti-skid agent.
- Handling 14-wheel airless shot blasting machine, Air & air less painting process, powder coating painting process.
- Frequently maintains IN-PROCESS AUDIT in line & Training given to operators, painter regular interval.
- Implementing KAIZEN, SS, SAFETY (USE OF PPE & FIRE EXTINGUISHER).
- FABRICATION SHOP
- Evaluated all work orders and project plans.
- Prepared daily, weekly & monthly schedule.
- Coordinated with various departments and gathered information on all materials.
- Ensured that all production materials were available and communicated to procurement department when needed.
- Attending daily review meeting with PPC in department with shop colleagues and with my counterpart in component supply dept. Knowledge in sequence of Manufacturing and processes.
- Highlights:
- Essayed a stellar role in applying 5S /Kaizen tools for enhancing production &quality.
- Received kaizen awards.
- Successfully achieved production targets, exceeded 10% increase in productivity.
- Attained reduction in production cycle time.
- Continues improvement in plant productivity.
- Took several initiatives to streamline& enhance production processes.
Engineer
Worthington Nitin cylinder Limited
12.2007 - 04.2011
- Shift Incharging for manufacturing of CNG, INDUSTRIAL, MEDICAL cylinders with the help of FURNACE (Hardening-Quenching-tempering), HARDNESS TESTING CNC OPERATION (Turning,boring,milling) & PROGRAMING,HYDROSTRECH TEST,AIR LEKAGE TEST,SHOT BLASTING,STAMPING and PAINT SHOP,PACKEGING & DESPATCH.
- Attending daily review meeting with PPC in department with shop colleagues and with my counterpart in component supply dept. Knowledge in sequence of Manufacturing and processes.
- Highlights:
- Essayed a stellar role in applying 5S /Kaizen tools for enhancing production &quality.
- Received kaizen awards.
- Successfully achieved production targets, exceeded 10% increase in productivity.
- Attained reduction in production cycle time.
- Continues improvement in plant productivity.
- Took several initiatives to streamline& enhance production processes.
- Worthington Nitin cylinder. (Worthington group, USA) is a OEM manufacturer of all kind of seamless cylinder CNG, CO2, OXYGEN & N2 supply all over India & export to worldwide.
- Designation: Engineer
- Department -Production
Education
POST GRADUATE - Painting & coating technology
Cheminformatics institute of India
Noida, U.P01.2014
B. Tech. - Mechanical Engineering
College of Engineering Bhubaneswar
Bhubaneswar, Orissa01.2007
+ 2 (Sc.) - undefined
J.K.B.K. Govt. College
Cuttack01.2002
10th - undefined
Rainhat High School
Cuttack01.2000
Skills
- Daily production planning
- Methodology deployment for operational efficiency
- Optimizing material management processes
- Real-time quality evaluation
- Process improvement development
- Implementing cost-saving strategies
- Implementing corrective measures
- Surface treatment expertise
- Validation of processes
- Knowledge of ISO standards
- Documentation development
- Inventory management
- Team management
- Equipment troubleshooting
- Continuous improvement implementation
- Workforce skill enhancement
- Documentation expertise
- Effective strategic planning
Certification
- Master in CAM From Central Tool & Training Centre, Bhubaneswar. A Govt. of India Society under Ministry of SSI (An ISO-9001, ISO-14001 OHSAS-18001 Certified Organization)
- Conventional Machining
- CNC Milling & Turning
- Master CAM 2D & 3D Drawings
- Master CAM 2D & 3D Machining.
- Project with DNC Concepts AutoCAD From CADD Center, Cuttack (H.O.- Chennai) (An ISO-9001, ISO-14001 Certified Organization)
- 2D Drawing, Dimensioning.
- 3D Wire frame, Surface & Solid Model
- 3D Modelling
Languages
English
Hindi
Oriya
Bengali
PERSONAL DETAILS
Name: Biswajit Ray Father’s Name: Mr. Ajay Kumar Ray Date of Birth: 4th November 1984 Language Known: English, Hindi, Oriya, Bengali Civil Status: Indian, Male, Married Hobby
Playing Cricket
Listening Music Strength
Good Organization Skills
Team Player
Optimistic I hereby declare that all the above statements are true and correct to the best of my knowledge and belief. DATE: PLACE: GHAZIABAD, UP (BISWAJIT RAY)
EDUCATIONAL QUALIFICATION
- Class: + 2 (Sc.)
- Board/Council: Council of Higher Secondary Education, Orissa.
- Name of School/College: J.K.B.K. Govt. College, Cuttack
- Year of Passing: 2002
- Marks Obtained: 51.00 %
- Class: 10th
- Board/Council: Board of Secondary Education, Orissa.
- Name of School/College: Rainhat High School, Cuttack.
- Year of Passing: 2000
- Marks Obtained: 80.00%
Hobbies and Interests
Playing Cricket, Listening Music
Timeline
MANAGER
ROSTFREI STEELS PVT. LTD., FARIDABAD
05.2025 - Current
MANAGER
UNIPARTS INDIA LTD.(UNIPART GROUP)
12.2022 - 04.2025
MANAGER OPERATION
PRESCO-MEC AUTOCOMP PVT. LTD
04.2019 - 12.2022
Asst. Manager
MITA INDIA PVT. LTD
01.2016 - 03.2019
Sr. Engineer
APEX AUTO LTD. Jamshedpur
04.2011 - 12.2015
Engineer
Worthington Nitin cylinder Limited
12.2007 - 04.2011
B. Tech. - Mechanical Engineering
College of Engineering Bhubaneswar
+ 2 (Sc.) - undefined
J.K.B.K. Govt. College
10th - undefined
Rainhat High School
POST GRADUATE - Painting & coating technology
Cheminformatics institute of India