Microsoft Excel
Biswaranjan Rout
KORBA
Summary
Proactive and goal-oriented professional with excellent time management and problem-solving skills. Known for reliability and adaptability, with swift capacity to learn and apply new skills. Committed to leveraging these qualities to drive team success and contribute to organizational growth.
Overview
15
15
years of professional experience
2
2
Certifications
3
3
Languages
Work History
ASSET OPTIMIZATION LEAD
NGSL(A joint venture of NTPC & GE)
06.2023 - Current
- Maximizing asset performance by refining key performance indicators (KPIs) like Overall Equipment Effectiveness (OEE), Mean Time Between Failures (MTBF), and Mean Time to Repair (MTTR)
- Led implementation and enhancement of SAP PM modules, improving operational efficiency and maintenance strategies.
- Spearheading Annual auditing process by External Auditor.
- Optimized configuration of essential PM master data including equipment, task lists, BOMs, etc., to maintain accuracy and uniformity throughout organization
- Enhanced maintenance processes, minimizing downtime and maximizing asset utilization through targeted maintenance strategies.
- Championed reliability initiatives focused on maximizing equipment reliability via RCM and FMEA strategies for critical equipment in alignment with ECA by leading a team to ensure efficient utilization.
- Development of asset tactics for vital equipment utilizing RCA and FMEA through ODC analysis and managing PMO tracker.
- Implementing data visualization and analytics strategies using Power BI for maintenance KPIs and report generation, streamlining communication with stakeholders and management for evaluation and pinpointing areas needing enhancement.
- Led asset lifecycle preparation of critical equipment to enhance asset management planning. Communicated asset risk register findings to management for effective budget planning. Implemented Corrective and Preventive Action (CAPA) initiatives to mitigate risks. Oversaw major overhauls (AOH/COH) ensuring compliance with safety standards.
- Driving employee engagement through leadership of multiple teams for continuous improvement projects such as QC, Kaizen, SGA, Six Sigma (DMAIC)-FIP projects, VSM SMED.
- Executing Standardized Asset Optimization Framework throughout units.
- Championed asset optimization efforts, guiding team of more than 30 to accomplish project objectives and commitments.
- Showcased robust leadership abilities by successfully guiding and inspiring team members
AO Lead
Thermax
12.2022 - 06.2023
- Executed preparation and analysis of MIS reports to enhance management decision-making
- Oversaw preparation of PMS (Performance Management System) reports and auditing processes
- Spearhead implementation of RCFA (Root Cause Failure Analysis) management techniques to identify and rectify process inefficiencies
- Performed comprehensive site audits such as PM Audits, 5s Audits, HCM Audits, and CBM Audits to ensure adherence to organizational standards and identify improvement opportunities
- Executed CAPA (Corrective and Preventive Actions) strategies to resolve process deviations and enhance quality
- Implemented Kaizen techniques to promote continuous enhancement and optimize process efficiency.
- Compiled and delivered performance analysis reports to enhance decision-making
- Skilled in leveraging SAP for comprehensive data management and accurate reporting
Strategic Planning & Efficiency Engineer
Thermax
08.2021 - 12.2022
- Coordinated comprehensive job scheduling and strategic planning using SAP for daily and monthly tasks
- Generated daily MIS reports on power generation, ensuring clarity and accuracy. Communicated findings to management and stakeholders for informed decision making. Reviewed daily performance metrics to identify trends and opportunities for improvement.
- Executing performance review analysis preparation and monthly OMR by management for strategic resource allocation and budgeting refinement
- Analyzed KPIs of daily MIS for generation, coal consumption, water consumption, steam flow, steam pressure and temperature, turbine load, and frequency while preparing analysis sheets to enhance productivity
- Conducted comprehensive analysis of key expenses for budget preparation, facilitating monitoring and management review processes to ensure effective control.
- Coordinated efficient startup, shutdown, and troubleshooting of unit (Boiler and turbine auxiliaries) while delivering comprehensive instructions and support to subordinates across areas such as Boiler, Turbine, Switchgears, Switchyard, ESP, Ash plant, and Coal Handling Plant to improve panel operations and site efficiency during both regular and emergency conditions
- Managed and normalized emergency situations with effective strategies
- Expertise in plant critical data, start-up parameters, system requirements, and key machine performance metrics.
- Applying robust domain skills to address issues impacting output efficiency.
- Collaborate with mechanical department for equipment isolation and trial run following shutdown work
- Familiarity with power plant safety protocols and contribution to quality planning and corporate auditing.
- Optimizing utilization of diverse resources including human manpower, water (Raw, DM), air, oil (LDO, HFO), and coal while minimizing waste
- Delivered on customer requirements efficiently
- Proficient in conveying ideas for team synergy.
Shift Operation Engineer
MELCO
01.2020 - 08.2021
- Managing Shift Operation Engineering for 2110 TPH once-through supercritical sliding pressure boiler, employing balanced draft and dry bottom pulverized fuel firing alongside BHEL steam turbine with H2 cooling
- Coordinated smooth start-up, shut-down, and troubleshooting of unit (Boiler and turbine auxiliaries) when required while delivering effective guidance to subordinates in multiple areas such as Boiler, Turbine, Switchgears, Switchyard, ESP, Ash plant, and Coal Handling Plant for optimal performance in panel operations and site activities during routine and emergency situations
- Managed and normalized emergency situations effectively
- Understanding of plant vital information, launch parameters, system requirements, and primary machine performance attributes.
- utilizing domain expertise to enhance resolution of common output issues.
- Manage interactions with mechanical department, facilitating seamless equipment isolation and trial execution following shutdown
- Familiarity with power plant safety standards and contribution to quality planning processes and corporate auditing.
- Optimizing resource utilization, including human manpower, water (Raw, DM), air, oil (LDO, HFO), coal, while minimizing wastage
Shift Operation Engineer
O&M Solutions Pvt Ltd.
12.2014 - 12.2019
- Functioning as Shift Operation Engineer for pulverized coal-fired, single drum, 510 TPH, subcritical, natural circulation and dry bottom boiler with 6x 150 MW condensing reheated two-module (HP-IP) steam turbine by BHEL.
- Proficiency includes all operation and maintenance tasks related to Boiler and TG
- Facilitated trouble-free operation and maintenance activities for boiler, steam turbine, and ash handling system
- Inform shift in charge about all activities performed during a shift, encompassing all abnormal conditions and updating defect status in ODMS through SAP
- Exhibit comprehensive understanding and proven expertise in turbine governing system
- Ensure proper alignment with DCS engineers for seamless operations alongside effective communication with maintenance department.
- Managed successful commissioning of boiler and steam turbine at BHEL with 150 MW capacity
- Engaged in Cold/Hot start-ups and shutdowns, revitalizing plant operations and managing emergency activities
- Possesses extensive expertise in Power Plant chemistry.
- Familiarity with safety practices, environmental policies, quality standards, and applicable statutory norms for plant.
- Involvement in auditing efforts executed for distinct certifications
- Exhibited proficient technical skills combined with effective problem-solving abilities, earning client appraisal
- Expertise in complete generation process covering fuel management to grid management
- Facilitated optimal manpower utilization while coordinating with maintenance team for equipment faults and modifications.
- Coordinated with clients on multiple operational facets to maintain seamless plant functionality and mitigate risks
- Well-versed in various DCS platforms including ABB, MAX DNA, etc.
Operation Desk Engineer
O&M Solutions Pvt Ltd.
12.2013 - 12.2014
- Desk engineer at WHRB 28.5 TPH with 13 MW condensing, single-cylinder steam turbine manufactured by BHEL.
- Maintained optimal plant functionality by tracking diverse parameters to modify operational needs
- Managed client interactions for operational tasks and addressed various emergency situations.
- Reporting to Manager (operations and maintenance).
- Engaged clients to gather requirements from process through generation.
- Strong knowledge of water chemistry parameters and various water treatment methods.
- Responsible for handling manpower, cost estimation, Optimisation of expenses.
Trainee Executive
Valecha Engineering Limited
05.2010 - 07.2011
- Trainee Executive in Pilling Project
- Was working as Trainee Mechanical Engineer in Maintenance (Fabrication).
- Accountable for site inspection & operation of mechanical equipment's.
- Responsible for site management & preparation of records for clients.
- Dealing with clients as well as vendors.
- Identifying the estimated cost and specify the final requirements (labor and materials) for a project.
- Supervising the activities of the production staff and providing technical support and advice if they face a setback. Resolving any issues faced during the installation.
- Preparing records, making payments, scheduling meetings with clients &assisting in other aspects of administration.
Education
Mechanical Engineering Degree - Mechanical Engineering
Synergy Institute Of Engineering & Technology, Biju Patnaik University Of Technology
Dhenkanal, Odisha11.2009
Skills
Asset Reliability
Microsoft Excel
PLanning and Scheduling
RELIABILITY CENTERED MAINTENANCE
S4 HANA
SAP PM
SAP MM
Budgeting Cost Optimization
Data Visualization
Power Bi
FMEA
RCA
SIX SIGMA
Continuous Improvement
Employee Engagements
Certification
- Six Sigma Green Certification from KPMG.
- Completed AutoCAD course 2018-21 from U-demy.
- Post-graduation diploma course of 7 Months of extensive training on operation of Thermal power plant with ADVANCED SIMULATOR (368MW) at OMS Power Training and Research Institute (Approved by CEA and National institute of solar Engineering), Bhubaneswar, from 29th Oct 2012 -25th June 2013.
- Three months of in-plant training at JSL (JINDAL STEEL LTD., JAJPUR) thermal power plant of capacity 2
Accomplishments
- Leading a team of more than 1500 Nos for Employee Engagement Initiatives.
- Developed and streamlined Document data Management.
Extra Curricular
Played a vital role in the annual external audit, managed all aspects of the external audit process, acting as the primary point of contact for auditors and facilitating a smooth, on-time completion with a clean audit opinion. Proven leader with a strong track record of driving operational excellence and employee engagement. Successfully spearheaded SANGAM and SAHABHAGITA initiatives at BALCO, leading to enhanced team cohesion and participation. Drove the implementation of QC and 5S initiatives, securing buy-in from all levels of the organization—from senior leadership to front-line employees—to achieve significant improvements in quality and workplace efficiency.
Personal Information
www.linkedin.com/in/biswa-ranjan-rout-41a28321
Software
S4 HANA
MS PROJECT
Timeline
ASSET OPTIMIZATION LEAD
NGSL(A joint venture of NTPC & GE)
06.2023 - Current
AO Lead
Thermax
12.2022 - 06.2023
Strategic Planning & Efficiency Engineer
Thermax
08.2021 - 12.2022
Shift Operation Engineer
MELCO
01.2020 - 08.2021
Shift Operation Engineer
O&M Solutions Pvt Ltd.
12.2014 - 12.2019
Operation Desk Engineer
O&M Solutions Pvt Ltd.
12.2013 - 12.2014
Trainee Executive
Valecha Engineering Limited
05.2010 - 07.2011
Mechanical Engineering Degree - Mechanical Engineering
Synergy Institute Of Engineering & Technology, Biju Patnaik University Of Technology