BRAHMANANDA SAMAL
Mechanical Maintenance Engineer
Bellary
Summary
Experienced maintenance engineer with a strong background in leading maintenance teams and optimizing equipment performance. Skilled in developing and implementing preventive maintenance strategies to improve equipment reliability and minimize downtime. Proven track record of enhancing operational efficiency through effective maintenance practices. Over 10 years of hands-on experience in maintaining and troubleshooting various types of equipment.
Overview
11
11
years of professional experience
2015
2015
years of post-secondary education
3
3
Languages
Work History
Executive Engineer - Mechanical and Utility
Epsilon Advanced Materials Private Limited
12.2024 - Current
- Part of the maintenance team of India’s first Anode material manufacturing plant.
- Maintaining and repairing a variety of plant equipment, including hydraulic systems.
- Performing preventive maintenance, troubleshooting and repair of production machines.
- Developing maintenance plans(PM,CBM,Lubrication etc) for all equipment.
- Core team member for implementing and maintaining 5’s methodology in the plant.
- Notifying all the jobs done in SAP PM module.
- Active participation in safety elements HIRA, MOC & PSSR, PHA, Asset Integrity etc.
- Preparation of master list of equipment and defining criticality, scheduling maintenance plan accordingly.
- Preparing annual maintenance budget.
- Preparing audit documentation for IMS & IATF.
Executive Engineer - Mechanical and Utility
Epsilon Carbon Private Limited
05.2022 - 11.2024
- Oversee installation, operation and maintenance or repair to ensure equipments are installed and functioning according to specification.
- Scheduling for machine preventive maintenance, shutdown activities and procurement of necessary spares and arrangement of manpower for the same.
- Conduct Daily plant rounds in accordance with LLF checklist to identify and address all the abnormalities.
- Spare parts management. Maintaining the reports and documents, raising PR and SR in SAP.
- Planning and undertaking scheduled maintenance. Supervise technicians as well as ensure health, safety and environmental compliance.
- Implementing 5S and KAIZEN to achieve targeted score.
Rotating equipment supervisor
Gas Arabian Services
01.2022 - 04.2022
- Performing on-site service, repair, overhauling of rotating equipments.
- Executed major overhauling of Neuman & Essar make 3-stage, 4 cylinders vertical reciprocating compressor in Sadara chemical company.
Executive Engineer
Phillips Carbon Black Limited
07.2019 - 01.2022
- Ensure all mechanical maintenance activities are performed according to established engineering specifications and in the most effective manner.
- Ensure regular and efficient technical maintenance is carried out which leads to keeping plant downtime to an absolute minimum.
- Ensure the implementation of preventive maintenance (PM) and update the PM plan timely.
- Commits to reduce the maintenance cost and spare parts management.
- Listen for unusual sounds from machines by daily walkthrough inspection to detect malfunction and discusses machine operation variations with maintenance technicians to diagnose problem and repair machine.
- Followed all safety, Health and environmental (SHE) regulations policies. Maintained clean and safe work environment in compliance with SHE polices.
- Well versed with Dial gauge as well as Laser alignment techniques.
- Positive involvement in Plant 5S and Kaizen activities.
- Offer technical expertise to foreman, fitters and technicians.
- Supervise employees and outside contractors including job assignment, workload monitoring, providing material, equipment and assistance to determine work flow.
Junior Engineer
Flowserve Sanmar Limited
05.2018 - 07.2019
- Looking after: After sales services, AMC handling, spares sales, site visit for installation, commissioning and servicing of Mechanical seal, responsibility of aftermarket spare parts sales and services.
- Handling PSU, Government sectors and key accounts.
- Technical communication with customer regarding seal performance troubleshooting.
- Ensuring excellent customer service by providing safe, timely and accurate repairs in a courteous and professional manner.
- Failure analysis and reports.
- Provides training to customer on set-up and operation of equipment.
- Coordinate problem resolution with Engineering, Customer Service and other departments to expedite repairs.
- Earned excellent feedback from customers including high marks for efficient work and courteous manner.
Junior Engineer
Xomox Sanmar Limited
08.2017 - 04.2018
- Looking after: After sales service, AMC handling, spares sales, site visit for installation, commissioning and servicing of Gate valve, Globe valve, Check valve, Butterfly valves and Sleeved Plug valves, responsibility of aftermarket spare parts sales and services.
- Technical communication with customer regarding valve performance troubleshooting.
- Delivering legendary customer service to all customers by acting with a customer comes first attitude and connecting with the customer.
Maintenance Supervisor
Rotostat Services Private Limited
06.2014 - 07.2017
- Responsible for the effective use of personnel, material, and equipment.
- Manpower selecting, planning, and scheduling including overtime, performance and attendance management.
- Preparing and presenting site inductions, safety briefings, toolbox talks and good housekeeping standards.
- Provides supervision and direction to maintenance technicians and workers.
- Communicating daily job assignments with client and site in charge to ensure that all equipment is maintained and serviced.
- Maintaining good working relationships and close liaison with site personnel and clients.
- Reporting any near miss, incidents, or accidents on site.
- Had experience of being a part of maintenance team in India’s best-known petrochemical companies namely Reliance Industries Limited and ONGC Petro additions Limited.
- Executed major overhauling of Steam Turbine (65 MW) and Centrifugal Compressor (Elliot Ebara make) at Asia’s largest compressor house at ONGC Petro additions Limited, Dahej, Gujarat.
- Executed Major inspection of Reciprocating compressor (Dresser-Rand make) at HPCL, Mumbai Refinery.
- Executed shutdown of Centrifugal compressor (BHEL make) at GAIL India Limited, GPU Gandhar, Gujarat.
Education
Diploma - Mechanical Engineering
State Council for Technical Education and Vocational Training
B-Tech - Mechanical Engineering
Asian International University
Imphal, ManipurSkills
- Problem-Solving & Troubleshooting
- Preventive Maintenance
- Equipment Maintenance & Repair
- Technical Documentation
- Safety Compliance
- Team Leadership & Collaboration
- Budget Management & Cost Control
- Performance Improvement
- Continuous Improvement
- Root Cause Analysis
- Microsoft Office and SAP
Disclaimer
I hereby declare that all the details mentioned above are in accordance with the truth and fact as per my knowledge and belief.
Timeline
Executive Engineer - Mechanical and Utility
Epsilon Advanced Materials Private Limited
12.2024 - Current
Executive Engineer - Mechanical and Utility
Epsilon Carbon Private Limited
05.2022 - 11.2024
Rotating equipment supervisor
Gas Arabian Services
01.2022 - 04.2022
Executive Engineer
Phillips Carbon Black Limited
07.2019 - 01.2022
Junior Engineer
Flowserve Sanmar Limited
05.2018 - 07.2019
Junior Engineer
Xomox Sanmar Limited
08.2017 - 04.2018
Maintenance Supervisor
Rotostat Services Private Limited
06.2014 - 07.2017
B-Tech - Mechanical Engineering
Asian International University
Diploma - Mechanical Engineering
State Council for Technical Education and Vocational Training
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