BULLA NAGASHIVA JANARDHAN RAO

• Worked on SMT and Box build line establishment.
• Part of the Ground Zero team at SRK Techtronics, building core processes from scratch for EMS operations.
• Spearheading IATF 16949 QMS implementation roadmap covering documentation, audits, and process integration.
• APQP, PPAP, SPC, MSA deployment.
• Driving QMS deployment across SMT Line, Manual Integration and Box Build Line.
• Working with Suppliers on ICT, FCT, EOL testers development and box build automation.

Worked on Process improvement.

• AS9100 D and Mil Standard wire QPL accreditation.
• Handled Customer complaint.
• Did Process improvement on Optimizing Sintering and Stripping Process for AS22759 compliance.

• Responsible for ISO9001:2015 QMS across all locations of R&D, Production, Corporate units.
• Responsible for Quality Management System robustness, Management Representative.
• Ensuring improvement in Products through CAPA for launchers, GCS, GS Equipment. Expandible aerial targets.
• Establishing Source control, Supplier Assessment- Vendor Management.
• Supporting various Defense Projects.

• Supporting multiple EN9100:2018 and EN9110:2018 scope projects on QMS, supplier quality, and customer complaints.
• Ensuring the continued validity of FAA Part 145, ISO 17025, EN 9100:2018, and EN 9110:2018.
• Ensuring supplier/vendor approvals, and other external customers' or parties' approval.
• Ensuring support and development, and revision of repair station procedures.
• Revision of regulatory quality, operations, and safety manuals with reference to 14 CFR requirements.
• Stamps control, revision of roosters on ensuring the validation of licensed engineers.
• Revision of the employment history of licensed engineers.
• Conducting employee assessments for technical competency for the required authorization to carry out operations and release of aircraft/components.
• Conducting surveillance audits, supporting regulatory, and external audits.
• Auditing the record-keeping system for ensuring the preservation of documents, including aircraft routine cards, non-routine cards, log books, and operations closure support.
• Investigation on occurrence/incident reports, tool calibration failure reports, and ensuring proper mitigation.
• Ensuring operation specification capability updates of the Alsalam facility from the Aviation Authority, FAA, and GACA.
• Ensuring the robustness of internal procedures and the resolution of customer complaints.
• Worked for programs as a quality engineer for BAE Hawk and Typhoon, Boeing 737, 707, Gulfstream IV, Lockheed Martin C-130/L100, and AWACS.
• I worked for Program F-15 with Boeing, DCMA on QA, customer quality, and process improvement.
• Prepare an internal audit plan and conduct internal audits on various processes of SMS, QMS-EN9100, and 9110.
• Procedures: creation, revision. Stamps control.
• Monitoring of configuration changes and implementation.
• Providing quality updates on various KPIs, including product defects, FOD, scrap rate, customer feedback, and various other parameters for program management review.
• Conduction management review meetings, following up on the closure of minutes of meeting actions.
• Maintaining a risk register and ensuring proper mitigation.
• Worked on quality inspection of the product, paint process, FOD check, and handling of non-conformance parts for the F-15 SR Military Aircraft.
• AS9102 FAIs.
• Certified in F-15 SR drawing, process specialization, aircraft sealing, safety wire, fastener installation, cold working process, taper lock, and taper Jo bolt installation and inspection techniques.
• Finding root cause and corrective actions analysis on defect rate.
• Defect, product identification, and ensuring authorized repair.
• Final inspection and certification of aircraft products.

• Worked on various projects: S92, Cobham, GE, Rolls Royce.
• Saved several man-hours by reducing inspection time through the implementation of functional gauges.
• Successfully reduced manufacturing defects and revised processes to ensure the sustainability of solutions proposed.
• Worked on supplier quality, quality lead for Cobham fuel refueling system, manufacturing and assembly of PODs for Airbus 440.
• Ensured minimal customer turnbacks by implementing poke yoke, sustainable corrective measures for quality escapes reported by the customer.
• I have extensively worked on FAI, Delta FAI, as per AS 9102.
• Performed quality inspection and analysis of daily data.
• Ensured efficient process improvement through CAPA and statistical process control.
• Ensured supplier quality assurance for the detail part manufacturing unit.
• Conducted in-process, final inspection of assembled products, along with process and product audits.
• Worked on QMS functions for SOPs, Quality Manuals revision, and update.
• Worked in the implementation of Corporate Quality Management Systems.
• Worked in EASA Part 21 G requirements and ensured compliance.
• Worked as a Quality Executive and Supplier Quality Executive for the Sikorsky S-92 program for fuselage assembly.
• Acted as a corrective action specialist by conducting root cause analysis to reduce defects in line production by 99%.
• Managed customer CAR, quality escape, and ensured the elimination of reoccurring CAR.
• Spearheaded the corrective actions team for the TASL-S92 program.

• Worked for Client- TATA ADVANCED SYSTEMS LTD.
• Quality inspection on Assembly products for SIKORSKY AIRCRAFT PARTS.
• Worked in FIRST ARTICLE INSPECTION for Assembly Products.

• Worked on several projects as an onsite service engineer at Research Centre Immarat (RCI), Hyderabad.
• Responsible for operation and maintenance of shock & bump testing machines per JS55555, MIL-S-810.
• Liaised with senior stakeholders in client and acted as a trusted advisor.
• Led a team of 5 members for set up of fixtures on shock, bump and vibration testing machines.
• Performed calibration of shock/ vibration and bump tests machines as per standards.