C Lakshmanan

Projects Handled: Smart Wearable Devices, EV Charger Assembly

• To led the Quality Team to ensure end to end support from IQA , IPQC.
• To guide the remote support for RAW material PDI inspection and china SQE teams
• Incoming rejections handling and get it supplier support material replacements
• To resolve warranty returns issues to ensure the Process and product improvements.
• To prepare the Process and product documents and department procedures
• To provide essential support for QMS audits

• Investigate and resolve customer complaints, ensuring root cause analysis and corrective actions.
• Conduct internal and external audits to verify compliance with IATF standards.
• Process improvement: Lead the lean projects to reduce defects and improve efficiency.
• Perform PFMEA to identify and mitigate risks.
• Maintain accurate records of quality metrics, corrective actions, and compliance reports.
• Work with engineering, production, and supply chain teams to align quality standards.
• Track KPIs like defect rates, returns, and Scores to measure performance

Key Achievements

• Reduced warranty failures from 6000 DPPM to less than 1000 DPPM % by addressing design-related issues , Dealer related issues from TVS motor products
• Dc to Dc converters
• Regulators and rectifiers in 2-wheeler
• IG coils and flywheel magnetos

• ORT & Reliability Lab Lead – Expertise in:
• Thermal Shock (Espec), Temperature & Humidity Chambers (BAOYT)
• X-Ray Analysis, Ball Impact, Tumble & Drop Tests
• USB Interface Testing, ESD, Hi-Pot, Salt Spray & Environmental Reliability Testing
• Quality Assurance & Process Excellence
• Managed NPI to Mass Production transition with complete customer support for NPI products
• Lead the T3 meeting and plan for Yield improvement
• Handled customer complaints and drove process improvements to enhance product quality.
• Led failure analysis activities and collaborated with R&D to implement design improvements based on market return and reliability data.
• Provided technical support for customer issues and product performance queries.
• Projects Handled: Mobile Adapters and small transformers

Key Achievements:

• Played a key role in establishing Reliability Lab readiness for the NPI line setup.
• Reduced warranty failures from 28% to 5% by addressing design-related issues in mobile adapters, and recognized with the Best Employee Award.
• Improvement projetcs review commite member for Kaizens and SGA projects

• To ensure line setup approvals for SMT, Testing, Assembly, and Potting lines to meet production readiness targets.
• Reviewed in-house rejections, implemented corrective actions, and drove CAPA activities.
• Conducted in-line defect analysis and coordinated cross-functional problem-solving initiatives.
• Participated in process and product audits and supported continuous improvement through Kaizen activities.
• Manufacturer of Electronic Ignition Systems for two-wheelers, three-wheelers, and portable engines.

• ISRO-certified QC Engineer for high-reliability space-grade assemblies.
• Successfully completed 4 package of TMTC assembly for IRNSS satellites
• RAW material inspection SMT parts and cables
• SMT assembly verifications (Pick and place , Reflow profile , AOI and X-ray inspections)
• (100% EOU, ISO 9001:2008 Certified)

• Provided in-process quality assurance during SMT operations.
• Ensured defect prevention and timely feedback to production teams for process corrections.

• Operated assembly line processes for RF components ensuring precision and production quality standards.
• (ISO Certified Manufacturer of RF Connectors & Antennas)

• Handled laser cutting (Model-YMQ5001) and performed solar cell/module testing.
• Supported module assembly, lamination operations, and post-assembly validation.
• (T
• V Certified, Contract Manufacturer for Shell Solar GmbH)