Summary
Overview
Work History
Education
Skills
List of papers published in peer reviewed journals:
List of papers submitted for publications
List of publications in conference proceedings
Accomplishments
Certification
Affiliations
Languages
References
Timeline
Generic

Dheeraj Kumar Sharma

Ahmedabad

Summary

With over 12 years of experience as a Scientific Officer, I have a proven track record in design, development, qualification, installation & commissioning of mechanical/electromechanical components, coordinating & managing the design reviews, documentation, interface management, review of engineering and manufacturing deliverables for Indian Test Facility (INTF) and ITER components. One of my biggest achievements was the indigenous development of Porcelain based 100 kV large size (~1m) complex feedthrough of INTF.

Overview

14
14
years of professional experience
1
1
Certification

Work History

Scientific Officer-E (SO-E)

Institute for Plasma Research
Gandhinagar
08.2021 - Current
  • Coordinating with IO and ITER-India team for Final Design Review (FDR) activities of ITER component
  • Interface management of INTF and ITER DNB components
  • Specifications development, review of engineering and manufacturing deliverables, coordinating QA/QC activities, coordinate with the supplier
  • experience of using wide range of vacuum seals, vacuum feedthroughs, HV feedthroughs
  • Managing and coordinating the team for the qualification tests and installation & commissioning of Beam Line Components of ITER DNB in INTF
  • Coordinating the activities for the development of large bore(~1.6m diameter) all metal valve for DNB.
  • Part of the team who are involved in the fusion technologies development

SO-D

IPR
Gandhinagar
08.2016 - 07.2021
  • Assembly and manufacturing assessment with issues identification and remedial plan of ITER DNB HVB
  • Interface management of INTF BS, HVB and TL interfaces.
  • Development of Porcelain Ring-Sub Assembly (of diameter ~1m and height 530mm) with metal flanges transition. This required several prototyping & testing activities to ensure the right material selection and assembly methodology.
  • Specifications development for the INTF components, procurement activities, review of manufacturing drawings & documents, managing and coordinating the contract activities with the contractor
  • Thermostructural assessment of Ceramic-Metal brazed joint for residual stress assessment using ANSYS and validation of the results using XRD technique on sample.
  • Indigenous development of RF vacuum barrier using brazing method as a part of fusion technology development in collaboration with other lab.

Visiting Researcher (on Deputation)

ITER Organization
Saint-Paul-lès-Durance
10.2015 - 03.2016
  • Study of ITER Neutral Beam (NB) vacuum feedthroughs
  • Testing and qualification program of HV electrical feedthrough for Residual Ion Dump (RID) of ITER NB System

SO-C

IPR
Gandhinagar
09.2011 - 07.2016
  • Specifications development for the components of half scale prototype of ITER DNB HVB, procurement activities, review of manufacturing documents, coordination with supplier, inspection
  • Installation & commissioning of prototype HVB, performed He leak test and participated in HV & IR tests
  • Interface design of BS-HVB-TL of DNB with Remote Handling compatibility study for all the feedlines
  • Structural, seismic and thermostructural analysis
  • Testing of spring energized metal seal with interspace monitoring.

Technical Trainee

IPR
Gandhinagar
09.2010 - 08.2011
  • Attended course work on basic plasma physics, tokamaks, fusion technology, neutronics, superconducting magnets, vacuum, FEA etc.
  • Configuration assessment of maintainable lip seal and feasibility study of FRP-metal flange leak tight joint

Education

Master of Science - Engineering

Homi Bhabha National Institue
Mumbai
12-2020

Bachelor of Engineering - Mechanical Engineering

Rajasthan University
Jaipur
09-2009

Skills

  • MS office and documentation
  • Project Coordination
  • System Engineering
  • Collaboration and team work
  • Communication and active listening
  • Problem-solving abilities

List of papers published in peer reviewed journals:

  • Sharma, D., Bandyopadhyay, M., Joshi, J. and Chakraborty, A. 2020. Determination of Residual Stresses in Ceramic-Metal Brazed Joint using Finite Element Analysis (FEA) and Experimental Validation of the Results. SAMRIDDHI : A Journal of Physical Sciences, Engineering and Technology. 12, 01 (Jun. 2020), 1-7. DOI:https://doi.org/10.18090/samriddhi.v12i01.1.
  • Shah, S., Chakraborty, A., Chandrashekar, D., Ravichandran, S., Singh, M., Bandyopadhyay, M., Sharma, D. et.al. (2020). Indigenous Development of Large Dimension Insulator for High Voltage Bushing of Indian Test Facility (INTF). Transactions of the Indian Ceramic Society, 79(1), 30–34. https://doi.org/10.1080/0371750X.2019.1708212
  • M.J. Singh et al. 2019. R&D status of Indian test facility for ITER DNB Characterization. Nucl. Fusion 59 096034. DOI 10.1088/1741-4326/ab1ff8
  • Sejal Shah, D. Sharma, D. Parmar, H. Tyagi, K. Joshi, H. Shishangiya, M. Bandyopadhyay, C. Rotti, A. Chakraborty. 2016. Prototype high voltage bushing: Configuration to its operational demonstration. Fusion Engineering and Design, Volume 113, 2016, Pages 6-15, ISSN 0920-3796, https://doi.org/10.1016/j.fusengdes.2016.09.019.
  • Shah, S., Sharma, D., Bandyopadhyay, M. et al. 100-kV feedthrough for the Indian Test Facility (INTF) — design and analysis. Journal of the Korean Physical Society 65, 1294–1298 (2014). https://doi.org/10.3938/jkps.65.1294

List of papers submitted for publications

  • Manuscript, entitled "Porcelain based 100 kV feedthrough for prototype ITER DNB at INTF" submitted for publication, is under review. Authors list: D.K. Sharma, J.Joshi, S. Pillai, U. Dethe, K. Joshi, D. Parmar, H. Shishangiya, S. Shah, A. Jha, M.J. Singh, A.K. Chakraborty

*The above work was presented in FEC 2023.

List of publications in conference proceedings

  • M Bandyopadhyay et al 2017. Indian Test Facility (INTF) and its updates. J. Phys.: Conf. Ser. 823 012001
  • S Shah, H Tyagi, D Sharma et al. 2017. Experimental validation of prototype high voltage bushing. AIP Conference Proceedings 1869, 060004 (2017); doi: 10.1063/1.4995791

Accomplishments

  • Successful design, development and demonstration of 50 kV prototype HVB and 100 kV INTF HVB
  • Led the System Integration Review (SIR) of BS, HVB and TL of ITER DNB, involving complex interfaces, and successful completion
  • Indigenous development of fully brazed 3 1/8" size RF vacuum barrier in collaboration with Non Ferrous Technology Development Centre (NFTDC), Hyderabad.
  • Technology development & realization of prototype Plasma Grid(PG) segment using Electron Beam Welding.

Certification

  • Successfully accomplished the course on "IO-FRENCH NUCLEAR REGULATION FOR ITER ADVANCE".
  • Attended Indian Nuclear Society (INS) national workshop on "PRESSURE VESSELS DESIGN AND FABRICATION"
  • NDT level II in Ultrasonic and Radiographic Testing
  • Attended course work on Basic Plasma Physics, Tokamaks, Fusion Plasma Diagnostics, Vacuum, Cryogenics,Magnets, Fusion Neutronics etc.
  • Successfully completed the "Health, Safety & Environment- Online Training 2010 in technical category for Essar Steel

Affiliations

  • Awarded 1st prize of the Z.H. Sholapurwala Award for the Fusion Research 2022 for poster entitled "Manufacturing Experience of Indigenously developed Dished Head-Sub Assembly (DH-SA) of High Voltage Bushing of INTF".
  • Awarded 3rd prize in the quiz competition during 47th national safety week campaign, March 2018.
  • Member of Plasma Science Society of India (PSSI)

Languages

Hindi
First Language
English
Advanced (C1)
C1
Gujarati
Elementary (A2)
A2

References

References available upon request.

Timeline

Scientific Officer-E (SO-E)

Institute for Plasma Research
08.2021 - Current

SO-D

IPR
08.2016 - 07.2021

Visiting Researcher (on Deputation)

ITER Organization
10.2015 - 03.2016

SO-C

IPR
09.2011 - 07.2016

Technical Trainee

IPR
09.2010 - 08.2011

Master of Science - Engineering

Homi Bhabha National Institue

Bachelor of Engineering - Mechanical Engineering

Rajasthan University
  • Successfully accomplished the course on "IO-FRENCH NUCLEAR REGULATION FOR ITER ADVANCE".
  • Attended Indian Nuclear Society (INS) national workshop on "PRESSURE VESSELS DESIGN AND FABRICATION"
  • NDT level II in Ultrasonic and Radiographic Testing
  • Attended course work on Basic Plasma Physics, Tokamaks, Fusion Plasma Diagnostics, Vacuum, Cryogenics,Magnets, Fusion Neutronics etc.
  • Successfully completed the "Health, Safety & Environment- Online Training 2010 in technical category for Essar Steel
Dheeraj Kumar Sharma