CHAITHANYA GUDURU
Summary
Experienced Process Engineer with 6+ years in the oil and gas/process industry, specializing in process optimization, plant operations, and troubleshooting. Proven expertise in enhancing efficiency, reducing downtime, and ensuring HSE compliance. Proficient in Aspen HYSYS, and process simulations. Known for delivering practical, cost-effective solutions in high-pressure environments.
Overview
6
6
years of professional experience
Work History
Manager
Reliance Industries Limited
04.2023 - Current
- Hands-on experience in operation, troubleshooting, and performance monitoring of the Inlet Gas Receiving facility, Gas Dehydration Units, Fuel Gas System, Mono Ethylene Glycol pre-treatment, regeneration units, and gas turbine generators.
- Well-versed in the Permit to Work System, Task Risk Assessment, Job Safety Analysis, P&ID reviews, process flow diagrams (PFD), HAZOP study, and Pre-Startup Safety Review (PSSR).
- Worked with utility systems such as instrument air compressors, dryers, PSA nitrogen skids, liquid nitrogen, hot oil systems, and custody transfer meters (CTM) for fiscal metering of sales gas.
- Responsible for start-up after a process shutdown or emergency shutdown, by ensuring all interdependent systems are available on time, with minimum production losses.
- Technical monitoring, analysis, and reporting of critical process parameters for troubleshooting process-related issues in production.
Senior Shift In charge
JK PAPERS LIMITED
06.2019 - 04.2023
- Leading and assisting 30 operators in the Soda Recovery plant with technical support in effectively satisfying the production planning and schedules.
- Preparing and implementing the Standard Operating Procedures (SOP) for the start and stop of equipment, with the safety of the operator and equipment as the main concern.
- Maintaining and carrying out the 5S and TPM activities on the shop floor, and documenting the TPM activities.
- Plants handled: Recausticizing: 3,100 m³/day of white liquor generation plant with advanced technology filters.
- Lime Re Burning plant: 300 tons per day, which is a conventional kiln with a chain zone.
- Methanol Plant: 330 kg/hr.
- Trained new employees, and delegated daily tasks and responsibilities.
Education
B.Tech - Chemical Engineering
National Institute of Technology
Warangal05.2019
Intermediate - MPC
Sri Chaitanya Junior Kalasala
Ameenpur05.2015
Skills
- Technical proficiency
- Analytical skills
- Safety and compliance
- Communication
- collaboration
- Project management
- Continuous learning
- Adaptability
Accomplishments
- Initiated MOCs (Management of Change) for the Pressure Swing Adsorber PSA N2 plant, as a lot of carbon molecular sieve particles were ruptured and converted down to powder
- Initiated MOCs for the instrument air dryer pre-filter (3 micron) and after-filter (0.01 micron); cartridge sizes were reduced so that most of the moisture accumulated, and fewer powder particles were carried forward into the system, with filter micron sizes reduced to achieve desired results
- Steam saving: reduction of steam consumption by using condensates generated inside the plant, which saved '20 lakh rupees annually'
- Mill water saving: Reduced the mill water consumption, which led to the savings of 'rupees 5 lakhs annually'
References
References available upon request.
Timeline
Manager
Reliance Industries Limited
04.2023 - Current
Senior Shift In charge
JK PAPERS LIMITED
06.2019 - 04.2023
B.Tech - Chemical Engineering
National Institute of Technology
Intermediate - MPC
Sri Chaitanya Junior Kalasala
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