Process optimization and improvements
Chandra Mohan Poter
CCR Operator Cememt Mill
Kota
Summary
Adept CCR Operator at ACC LTD, I enhanced production efficiency and quality by leveraging my expertise in process and technical fields and fostering team collaboration. Achieved a notable reduction in energy consumption by 2KWh/T, underscoring my commitment to continuous improvement and operational excellence. My approach combines technical proficiency with strong leadership, driving both safety and productivity advancements.
Overview
7
7
years of professional experience
2
2
Languages
Work History
CCR Operator(Cement Mill)
ACC LTD
Amethi (Utter Pradesh)
01.2017 - Current
- Operated and controlled cement mills, VRM, Ball Mills and other related equipments.
- Preparation of production reports, power reports and runtime summery reports and log in SAP.
- Monitored and controlled production processes to ensure optimal efficiency and quality.
- Collaborated with maintenance teams to perform routine maintenance and repairs.
- Implemented safety protocols and ensured compliance with industry.
- Increased production rates by consistently monitoring plant conditions and adjusting operating parameters accordingly.
- Ensured high-quality final products by performing regular quality checks and calibrating instruments regularly.
- Supported new employee training initiatives by providing guidance on best practices, enhancing overall team competency levels.
- Reduced energy consumption by identifying areas for improvement and implementing strategic modifications to the CCR system. Specific energy consumption reduced from 30kwh/T to 28KWh/T in Sonoma VRM 250tph.
- Assisted in the development of standard operating procedures, leading to a more streamlined workflow and increased productivity.
- Contributed to continuous improvement efforts by identifying opportunities for optimization within the CCR operation process.
- Prepared detailed shift reports to support data-driven decision-making processes among management personnel.
- Assigned tasks to team members shift petroller and attendants based upon individual strengths and experience, realizing productivity and workflow improvements.
- Documented daily activities in internal system and submitted timely shift reports.
- Followed safety protocols and procedures to maintain safe working environment.
Education
Diploma - Electrical Engineering
Board of Technical Education, Rajasthan
Kota10.2013
10+2 - Science Stream PCM
Govt Sr Secondary School, Anta
Antah, Rajasthan07.2010
Skills
Process knowledge:
-Cement production process
-Raw mill and cement mill operation
Technical skills:
- Proficient in DCS (Distributed Control System) operations
- Knowledge of electrical and mechanical systems
Communication and teamwork:
- Effective communication with colleagues and supervisors
- Ability to work in a team environment
Problem-solving and analytical skills:
- Troubleshooting and resolving process issues
- Analyzing data and making informed decisions
- Safety and quality focus:
- Adherence to safety protocols and procedures
- Quality control and assurance
- Adaptability and flexibility:
- Ability to adapt to changing production conditions
- Leadership and training:
- Supervisory skills and ability to train junior operators
Interests
Troubleshooting and problem solving
Timeline
CCR Operator(Cement Mill)
ACC LTD
01.2017 - Current
Diploma - Electrical Engineering
Board of Technical Education, Rajasthan
10+2 - Science Stream PCM
Govt Sr Secondary School, Anta