Chengaiyan Ponnusamy
Chennai
Summary
Skilled Production Engineer with over 6 Years of experience in the Manufacturing Sector in field of EMS Industry through SMT Core related Products. Excellent problem solving and analytical abilities with superb attention of detail. Extensive knowledge of the Manufacturing process and development of equipment and production lines. Outstanding design and conceptual skills with the motivational abilities to lead a team. Dedicated to producing the best work, following safety measures and meeting exceeding project requirements and standards.
Overview
6
6
years of professional experience
Work History
Engineer (Project Lead)
FOXCONN HON HAI TECHNOLOGY INDIA MEGA DEVELOPMENT PRIVATE LIMITED
02.2021 - Current
- Projects Worked in Foxconn as of now (i-Phone 15,14,13,12 series models)
- To Manage around 750 operators & 80 Production Technicians running at 660 UPH & 400 UPH Lines as a project Engineer i-Phone 15 series Project
- Sound knowledge in SMT Process Flow & SOP Parameters like Screen printer, mounter-Pick&Place, Reflow oven for soldering and Inspection stages like SPI
- Pre- & Post AOI, UF (Encapsulation, Glue machines) and Testing stations
- To achieve plan vs Actual based on DPS Schedule based on Assembly Demand Variants
- To achieve All KPI Indicators Like Plan vs Actual, UPH, UPPH, LINE WIP, OPE, Test & SMT Yield, Attrition, OQC, DPPM, Quality Audit points and Inventory Management
- To maintain Production Line 5'S & Manpower Allocation for every stage
- To reduce the cycle time at Bottle Neck stages & Implement the Kaizen at operators critical handling stages
- To drive Internal CFT team for Testing, equipment, quality, Facility, planning, process to led them smoothly production
- To reduce the board scrap and common & chemical consumables rate in that to take improvement action to reducing trend
- Attend Internal & Customer Meeting to review the Line Yield & Line walk Audit points
- Supported the Government, External & Internal Audits like QMS, Safety, OHSAS, Inventory, ISO Standards
- Maximize productivity of machinery and workers instead of Equipment downtime track review with Internal Meeting
- To dispose E-waste & chemical waste weekly with EHS team to be drive the team safely to Kanban trolley
- To knowledge in Line Balancing & Work study
- To evaluate Operators Work Load to reduce them & improve Skill Matrix.
Technician-Production
Flextronics
02.2019 - 03.2021
- Worked projects in Flex as JIO, XIAOMI
- Lead of operators, trainee in SMT & Assembly Line for mass production
- To supervise the manpower for all stages for shop floor
- To increase productivity based on NPI to production with actual plan with customer needs
- To control of Rejection & Reworks with customer complaints
- To reduce Downtime with monitoring of SMT and automation Machine controls with other team support
- To improve quality of products analyzing by various process
- To reduce the scrap at rejection at mass production
- To achieve hourly target with cycle time, process improvement and productivity
- Performed troubleshooting duties on malfunctioning Automation equipment to resolve issues and prevent project stoppage
- Minimized resource and time losses by addressing employee or production issues directly and implementing timely solutions.
Graduate Engineer Trainee
DRAxion
01.2018 - 01.2019
- Minimized resource and time losses by addressing employee or production issues directly and implementing timely solutions
- Set up machining, performed required maintenance and made adjustments to machines
- Supervised production staff of 90
- Prepared, calibrated and monitored production machinery to maintain optimal production levels and consistently achieve daily targets
- Checked machines using prescribed gauges, jigs and fixtures to measure close tolerances
- Made recommendations for new or revised processes and supported implementation
- Collaborated with internal teams to streamline operations across material handling, production and shipping
- Monitored and verified quality in accordance with statistical process or other control procedures.
Education
Mechanical Engineering -
Prathyusha Engineering College
Chennai, Tamil Nadu03.2018
HSLC -
Sri RM Jain Vidhyapeeth
03.2014
SSLC -
Sri Lakshmi Higher Secondary School
03.2012
Skills
- New product Implementation
- Interpersonal Communication
- Production planning
- Customer Handling
- Team management
- Kaizen, QMS, FMEA
- Process improvement
- Lean Management
- Project Lead
- Leadership and team lead
- MS Office
- Problem solving skills
- Inventory & Attrition Management
- Decision making
- People Management
- Analytical Thinking
- SAP & Minitab Software
- Excellent Communication
Accomplishments
- Got certified Internal Trainer for SMT Process at Foxconn University
- Awarded for Zero wrong loading for Past 1 year
- Reduced Chemical consumbles for screen printer for Cost Reduction Project
- Carrier & Jig Management through SFC implemented for cycle management
- Best Award for Attrition Management to reduce washing panels & Solvage Components
- To reduce the cycle time for Bottleneck point stages through process flow changes
- To introduce mounter stage to dispose reel cutter by Kanban trolley to reduce E-waste cover cost reduction
- To be undergoing training for Six Sigma Green Bet Trainning at Foxconn University
Timeline
Engineer (Project Lead)
FOXCONN HON HAI TECHNOLOGY INDIA MEGA DEVELOPMENT PRIVATE LIMITED
02.2021 - Current
Technician-Production
Flextronics
02.2019 - 03.2021
Graduate Engineer Trainee
DRAxion
01.2018 - 01.2019
Mechanical Engineering -
Prathyusha Engineering College
HSLC -
Sri RM Jain Vidhyapeeth
SSLC -
Sri Lakshmi Higher Secondary School
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