Chermaganesh M
Production Planning And Control
Kovilpatti,TN
Summary
- Experienced with production planning, control, and scheduling systems. Utilizes advanced planning techniques to streamline operations and reduce lead times. Track record of improving production efficiency through strategic planning and team coordination.
- Production planning professional with extensive expertise in coordinating manufacturing processes and optimizing resource allocation. Known for effective team collaboration and delivering results in dynamic environments. Reliable and adaptable to changing production demands, with strong problem-solving and analytical skills valued by employers.
Overview
9
9
years of professional experience
1
1
Certification
2
2
Languages
Work History
Senior Engineer - Production Planning & Control
Bakgiyam Engineering Private Limited
01.2019 - Current
- Develop and execute monthly, quarterly, and annual production plans aligned with business forecasts.
- Align production plans with sales, market demand, and inventory targets.
- Lead S&OP (Sales & Operations Planning) processes across units.
- Analyse plant capacity and define optimal production schedules.
- Identify capacity constraints and recommend expansion or load balancing solutions.
- Coordinate raw material and packaging material requirements with Procurement team.
- Maintain optimal inventory levels (FG, RM, WIP) to avoid stockouts or overstocking.
- Work closely with warehouse and logistics to ensure dispatch alignment.
- Ensure demand-supply balancing through accurate forecasting and order analysis.
- Implement and maintain effective planning tools.
- Lead initiatives for planning automation, lead time reduction, and process improvements.
- Monitor KPIs: OTIF (On-Time In-Full), adherence to plan, production efficiency.
- Lead a team of PPC professionals across units/plants.
- Facilitate daily/weekly production meetings with Manufacturing and Sales.Plan and establish work schedules, assignments, and production sequences to meet production goals.
- New Vendor Development and Support to purchase team.
- Monthly Production schedule and Weekly Production Schedule arrangements.
- Preparation of Software item creation, Bom, Routing in Microsoft Dynamics Nav and Product Input Vs. Output analysis.
Manufacturing Production Supervisor
Bakgiyam Engineering Private Limited
01.2018 - 12.2019
- Ensured product quality by closely monitoring production processes, conducting regular inspections, and addressing any issues promptly.
- Resolved issues quickly to maintain productivity goals.
- Coordinated with quality control teams to implement corrective actions in response to internal audits or customer complaints, ensuring continuous improvement of products and processes.
- Enhanced team performance by providing regular coaching, feedback, and training to employees on best practices in manufacturing operations.
- Boosted employee morale by fostering a positive work environment, recognizing exceptional performance, and addressing concerns in a timely manner.
- Participated in strategic planning sessions with senior management to identify growth opportunities and align production capabilities with company objectives.
- Collaborated with cross-functional teams such as engineering, quality assurance, and logistics to troubleshoot problems and implement effective solutions for process improvements.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Reduced equipment downtime through proactive maintenance planning, scheduling routine checkups, and troubleshooting issues as they arose.
Quality Engineer
Bakgiyam Engineering Private Limited
06.2017 - 12.2017
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
- Contributed to root cause analysis to determine core reason for failures and errors.
- Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
- Initiated preventive maintenance schedule for equipment, reducing downtime and maintaining consistent production quality.
- Coordinated with customer service to address quality complaints, providing swift corrective actions that improved client trust.
- Implemented supplier qualification system, elevating quality of incoming materials and components.
Education
Bachelor of Engineering - Mechanical Engineering
Einstein College of Engineering
Tirunelveli04-2017
12th Standarad -
VOC GOVERNMENT HIGHER SECONDARY SCHOOL
KOVILPATTI 04.2001 -
SSLC -
EVA VALLIMUTHU HIGH SCHOOL
KOVILPATTI 04.2001 -
8th Std -
ILLATHAR MIDDLE SCHOOL
KOVILPATTI 04.2001 -
Skills
Material requirements planning
Certification
LEAN SIX SIGMA GREEN BELT
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
swipe to browse
Languages
English
Intermediate (B1)
Tamil
Bilingual or Proficient (C2)
Software
Microsoft office
Power BI
Dynamics 365 Business Central ERP
Microsoft Dynamics Nav ERP
Timeline
LEAN SIX SIGMA GREEN BELT
09-2024
Senior Engineer - Production Planning & Control
Bakgiyam Engineering Private Limited
01.2019 - Current
Manufacturing Production Supervisor
Bakgiyam Engineering Private Limited
01.2018 - 12.2019
Quality Engineer
Bakgiyam Engineering Private Limited
06.2017 - 12.2017
12th Standarad -
VOC GOVERNMENT HIGHER SECONDARY SCHOOL
04.2001 -
SSLC -
EVA VALLIMUTHU HIGH SCHOOL
04.2001 -
8th Std -
ILLATHAR MIDDLE SCHOOL
04.2001 -
Bachelor of Engineering - Mechanical Engineering
Einstein College of Engineering