Chetan BN
Bangalore
Summary
Performance-driven and detail-oriented Mechanical Design Engineer with over 12 years of experience in Aerospace, Automotive, and Consumer Product Design. Expertise in conceptual design, DFMEA, tolerance stack-ups, RF welding, product validation, and lifecycle documentation. Proven success delivering critical components for aircraft systems and marine safety equipment, backed by a solid foundation in manufacturing processes, CAD/PLM tools, and industry certifications.
Overview
13
13
years of professional experience
Work History
Tech Lead
L&T Technology Services
12.2021 - Current
- Company Overview: Client: Collins Aerospace
- Led the design and certification support for aircraft door mockups and liferaft safety systems.
- Designed 100+ RF weld tools used in marine aerospace applications.
- Contributed to patent filings and advanced RF welding development.
- Created DFMEA documents, BOMs, technical drawings, and certification packages.
- Collaborated with cross-functional teams and suppliers for feasibility, testing, and compliance.
- Client: Collins Aerospace
- Tool Used: Creo 8.0
- Key Projects: RF Weld Integration for Liferafts, Airbus and Boeing Aircraft Door Mockups, Material & Cost Optimization for Aerospace Components
Senior Design Engineer
ACTALENT
04.2020 - 12.2021
- Company Overview: Client: Grohe
- Designed and supported high-end bathroom and kitchen fixtures, including faucets, valves, and rain panels.
- Managed the engineering cycle from concept to pilot build including supplier visits, PPAP, and first article inspection.
- Created service parts drawings and contributed to technical publications.
- Client: Grohe
- Tool Used: Solid Edge
- Key Projects: AD (Advanced Development) of Unique Spray Mechanisms, Islamic Foot Wash System & Lego Shower, DFMEA & Product Support for Lavatories and Accessories
Design Engineer
Kohler India Corporation Pvt. Ltd.
07.2017 - 04.2020
- Engineered and validated designs for consumer-grade plumbing fixtures.
- Managed tolerance stack-ups, drawings, supplier interactions, and service documentation.
- Focused on cost reduction and durability enhancement during pilot builds.
- Tool Used: Creo 2.0 / 3.0
Design Engineer (Multiple Client Engagements)
MEC Concepts India Pvt. Ltd.
05.2015 - 04.2017
- Developed casting/machined components for marine engines and steering assemblies.
- Performed stack-up analysis, drawing revision, and client-driven engineering changes.
- Clients: Bosch, Mercury Marine, DMG Mori
- Tool Used: Creo 2.0 / 3.0
Design Engineer
TSM Industries
02.2015 - 07.2015
- Designed precision welding and checking fixtures for automotive components.
- Provided complete process documentation and coordinated with production teams.
- Tool Used: Creo 2.0
Design Engineer
Geometric Global / HCL Technologies
07.2014 - 01.2015
- Company Overview: Client: Caterpillar
- Created lightweight engine installation drawings per dealer specifications.
- Handled surfacing, Pro-E automation, and Teamcenter-based data management.
- Client: Caterpillar
- Tool Used: Creo 2.0
Design Engineer
Incite Cam Centre
07.2012 - 07.2014
- Led development of SPMs, welding fixtures, and checking gauges for top auto OEMs.
- Specialized in design and execution of rear/front bumper assembly units and dashboard inspection systems.
- Tool Used: Creo 2.0
Education
Diploma in Mechanical Engineering -
Central Institute of Plastics Engineering & Technology (CIPET)
Mysore01.2012
Skills
- Aerospace Design
- RF Welding
- Qualification Testing
- Certification Support
- CAD Tools
- Creo
- SolidWorks
- AutoCAD
- Solid Edge
- PLM Systems
- Windchill
- Teamcenter
- Engineering Processes
- DFMEA
- PPAP
- BOM Management
- Tolerance Stack-Up
- Manufacturing Expertise
- Casting
- Machining
- Injection Molding
- SPM
- Documentation & Support
- Technical Publications
- Supplier Coordination
- First Article Review
- Project Management
- Cost Estimation
- Feasibility Studies
- Pilot Builds
- Engineering Standards
- ASME
- ISO
- CAT standards
- Supplier Interaction
Projects
Airbus/Boeing Aircraft Door Mockups – L&T Collins Aerospace Marine Liferaft RF Welding Tools – Collins Aerospace Lego Shower Development – Kohler Heavy/Light Truck Seat Fixtures – Incite Cam Centre Mercury Marine Engine Casting Design – MEC Concepts Caterpillar Engine Drawings – Geometric Global
Languages
- English (Fluent)
- Hindi (Fluent)
- Kannada (Native)
Additional Skills And Training
- Proficient in Engineering Standards – ASME, ISO, CAT standards
- Trained in Engine Design Fundamentals – M.S. Ramaiah University of Applied Sciences
- Supplier Interaction – First Article Reviews, PPAP, Pilot Builds
Timeline
Tech Lead
L&T Technology Services
12.2021 - Current
Senior Design Engineer
ACTALENT
04.2020 - 12.2021
Design Engineer
Kohler India Corporation Pvt. Ltd.
07.2017 - 04.2020
Design Engineer (Multiple Client Engagements)
MEC Concepts India Pvt. Ltd.
05.2015 - 04.2017
Design Engineer
TSM Industries
02.2015 - 07.2015
Design Engineer
Geometric Global / HCL Technologies
07.2014 - 01.2015
Design Engineer
Incite Cam Centre
07.2012 - 07.2014
Diploma in Mechanical Engineering -
Central Institute of Plastics Engineering & Technology (CIPET)
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