Chetankumar Prakash Ingawale

· Responsible to mange and handle overall Press Shop and Assembly Shop operations.

· Responsible for preparation and execution of the Monthly, Weekly and Daily production planning, manpower planning in coordination with sales & marketing to ensure timely and quality delivery.

· Responsible to make monthly capacity planning to ensure efficient utilization of the man and machines.

· Responsible to accomplish the production and delivery targets to meet on time delivery.

· Responsible to make raw material planning to fulfill the smooth operations in both press shop as well as assembly shop.

· Proficient in handling high press machines and Welding, cleating, riveting SPM. Can manage all production lines efficiently.

· Responsible to monitor the production losses and to take corrective and preventive action to reduce downtime. Responsible for down time analysis and corrective action to reduce it.

· Responsible to monitor Schedule Vs Actual production and to take actions to meet all targets.

· Responsible to generate schedules for routine maintenance and troubleshooting for high speed press and welding SPM.

· Responsible to generate the press tool priorities for the tool room to meet the on time delivery of tools for production.

· Responsible for inventory, productivity, cost, quality and manpower control.

. Responsible to manage new line setups and start of the production

· Responsible to handle the new product development and arranging required resources for start of the production like, press tools, jigs and fixtures for cleating, welding and riveting operations.

· Responsible to monitor full day production run for the new products and troubleshooting in case of deviations or production run issues.

· Responsible for standardization of the process, through process validations, SOP’s and enforcement of standard operating procedures to avoid the deviations in the process.

· Responsible for the implementing good manufacturing practices and WASTE management to optimize the use of resources.

· Experience in Cycle time analysis and Process Optimization to reduce cost and improve efficiency and utilization.

· Responsible for the daily rejection analysis and corrective actions to reduce in house PPM.

· Responsible for customer communication, planning and execution of overall operation to meet their expectation.

· Handling customer complaints and PDCA analysis of root causes for detection as well as occurrence and implementation of Corrective actions and Preventive actions.

· Systemic failure analysis to prevent the recurrence of the defect and horizontal deployment of corrective actions.

· Strengthening processes with StEDE concepts. SPC analysis of the process to reduce process variance.

· Handling all types of audits like, Customer Audit, QMS Audits etc. Internal Audits and reports presentation with NC closures.

· Responsible to present MIS reports in the form of PQCDMS.

· Responsible for Product Safety, Machine Safety and Manpower Safety in all factory premises.

· Responsible for training to work force like staff and grass roots for continual improvements.

· Responsible to implement Kaizen, 5S, Poka- Yoke for continual improvement through employee engagement activities.

· Responsibilities: Working as Manager Production department.

· Responsible to handling overall press shop production. (Slinky Lines)

· Responsible for the planning production activity and with reference to customer schedules.

· Responsible to plan and handle manpower for smooth operations of the all production lines.

· Responsible for Monthly, weekly and daily production planning and execution of the same.

· Responsible to manage production lines to meet on time delivery.

· Responsible for the inventory management.

· Responsible for the cost reduction and continual improvements by implementing 5S, Kaizen, Poka Yoke etc.

· Responsible for daily rejection analysis and actions to reduce in house PPM.

· Responsible to control and monitor special process like welding through process validation.

· Experience in Cycle time study and cycle time reduction by process improvements.

· Experience in handling all documents required for production department.

· Implementing Quality Management Systems in organisation targeting zero defects.

Experience in handling Quality Audits like ISO9001, IATF16949, internal audits.

· Experience in process standardization through SOP’s and process validation.

· Experience in up gradation of the work stations with implementation of Automation.

· Responsible to establish operational excellence through continual improvement tools like 5 S, Kaizen Techniques. Train and support staff and grass roots for Quality Circles, Problem Solving Techniques.

· Implement cost cutting projects, Cross Functioning Projects.

· Responsible to ensure organization development and to create a culture of Excellence through workplace improvement with five pillar approach i.e. - (Safety, Work Environment, House Keeping, Visual Control, Hygiene)

1. COMPANY NAME: VIJETA SWITCHGEAR PVT.LTD.

(Previous Employer) (Switchgear Industry)

Duration: 4 Year 01 month (1st Nov’2011 to 1stJan’2016)

Job Title: Production Supervisor.

Job Description / Responsibilities:

· Monitoring daily production activity and report presentation to management.

· Monitoring production plan vs actual quantity and actions to meet the targets.

· Responsible for on time delivery of the products.

· Handling and troubleshooting of production and manpower issues.

· Co-ordination with sub suppliers for on time delivery of the sub assemblies to ensure the smooth production.

· Experience in cost reduction projects, productivity projects etc.

· Handling customer complaints, troubleshoot customer complaints.

· Implementation of CAPA to prevent defects.

· Preparation of Process layout, Inspection layout, Work Instructions, Single Point Lessons, and Implementation of good manufacturing practices.

· Handling customer audits, process audits, product audits and preparation for the same.

· Daily rejection analysis and report presentation to management.

· Monitoring daily production activity and report presentation to management.

· Monitoring production plan vs actual quantity and actions to meet the targets.

· Responsible for on time delivery of the products.

· Handling and troubleshooting of production and manpower issues.

· Co-ordination with sub suppliers for on time delivery of the sub assemblies to ensure the smooth production.