Innovative Senior Engineer known for high productivity and efficient task completion. Specialized skills include complex problem-solving, advanced project management, and cutting-edge technological innovation. Excel in leadership, teamwork, and communication, ensuring seamless collaboration and project success.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Senior Engineer
India Steel Summit Pvt Ltd, F.Tech Group
Greater Noida
03.2019 - Current
Managed and implemented Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP).
Organized team feasibility study for parts development.
Maintained adherence to deadlines by submitting PPAP activity documentation on time for new development and ECN parts. Prepared PFDs, PFMEAs. Control Plans. QPSs. Inspection Standards and relevant work instructions.
Collaborated with customers to evaluate the feasibility of new product concepts.
Performed internal as well as supplier (Existing & New) audits according to IATF standards for Process & Product.
Managed customer audit processes during plant visits, ensuring closure of all development-related observations.
Supplier Development.
Successfully maintained the alignment between customer drawing requirements and production procedures, minimizing the risk of process non-conformities.
Effectively managed and organized key customer development events, resulting in improved preparation of development timing charts.
Achieved hassle-free vehicle launch at customer location by strictly following initial flow management process.
Evaluated the design of panel checkers and welding fixtures during the process of new development.
Took responsibility for managing customer complaints throughout the development phase.
Led and supervised 4M change initiatives throughout the organization.
Managed ongoing changes in process for integrated management standard requirements.
Programmed CMM for inspection of newly developed parts and panel Checkers in both 3D and 2D.
Performed analysis to stabilize the process through a feasibility study.
Successfully applied the principles of Poka Yoke to increase efficiency in Press Dies and Welding Fixtures throughout the development process.
Conducted trials for Tool & Welding Jigs.
Engaged in continuous improvement efforts through Kaizen activities.
Implemented horizontal deployment strategies to address and resolve generation non-conformity issues.
Engineer
Bhupendra Steel Pvt Ltd
Faridabad
08.2013 - 02.2019
Conducted thorough inspections on various types of developed parts, meeting customer expectations.
Performed comprehensive evaluations of Panel Checker and new parts utilizing both 2D and 3D CMM inspections.
Managed and executed PPAP documentation.
Conducted and facilitated tool trials at various locations, including in-house, vendor end, and customer end.
Enhanced efficiency of new tools through Poka Yoke implementation.
Created and implemented a detailed timing plan for tool development.
Successfully handled team responsibilities for seamless workflow.
Responsible for developing the special purpose machines.
Education
Bachelor of Engineering - Mechanical Engineering
Annamalai University
Chidambaram, TN
06-2012
Skills
Advance Process Quality Planning (APQP)
Production Part Approval Process (PPAP)
Statistical Process Control (SPC)
Potential Failure Mode Effective Analysis (PFMEA)
Process Flow Diagram (PFD)
Control Plan
Co-Ordinate Measuring Machine (CMM)
Geometric Dimensioning & Tolerancing
Cross functional Team Collaboration
Supplier audits Internal Process & Product audits
Core Competency
Team Leadership
MIS Reporting
Kaizen Activities
Root Cause Analysis
Customer Co-ordination
Training & Development
Problem solving
Risk Assessment
Supplier management
Continuous improvement
Contingency Planning
Languages
Bengali
First Language
English
Advanced (C1)
C1
Hindi
Proficient (C2)
C2
Certification
Internal IATF Auditor Certified from Apave Assessments India pvt Ltd. for IATF 16949:2016 internal auditor.
Auditor Training Course Certified from Quality Austria Central Asia Pvt. Ltd. for IATF 16949:2016 auditor training course.
AIAG 1st addition PFMEA Certified from Quality Austria Central Asia Pvt. Ltd. for AIAG 1st addition PFMEA course.
Timeline
Senior Engineer
India Steel Summit Pvt Ltd, F.Tech Group
03.2019 - Current
Engineer
Bhupendra Steel Pvt Ltd
08.2013 - 02.2019
Bachelor of Engineering - Mechanical Engineering
Annamalai University
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