CHITTURU SRIKANT
VISAKHAPATNAM
Summary
Accomplished Maintenance Engineer with a proven track record at Vedanta Aluminium Limited, excelling in reliability-based maintenance and continuous improvement. Spearheaded initiatives that achieved a record operational availability of 97.8%, demonstrating exceptional leadership and expertise in CMMS, SAP PM/MM, and facility management. Recognized for innovative solutions in enhancing system reliability and operational efficiency.
Overview
8
8
years of professional experience
Work History
Maintenance Engineer
Vesuvius Refractory India Private Limited
09.2023 - Current
- Spearheaded engineering and reliability operations, overseeing automation systems including Siemens, Delta, and Allen Bradley PLCs, as well as SCADA platforms such as Semantic and FT View, ensuring robust performance and system uptime.
- Directed cross-functional collaboration with IT teams to optimize and maintain operational technology (OT) systems, enhancing the reliability of critical site infrastructure.
- Managed the lifecycle and reliability of high-value R&D equipment, including furnaces, crushers, induction furnaces, HVAC systems, and pumps, Fire alarm focusing on proactive maintenance and minimizing downtime.
- Led the successful implementation of the CMMS (Hexagon), serving as the primary liaison with global IT teams and external partners, streamlining asset management and ensuring real-time tracking of maintenance activities.
- Collaborated with finance and purchasing teams to align operational needs with financial goals, driving cost-effective solutions while maintaining system integrity.
- Oversaw the budgeting process, including OPEX and CAPEX estimations, ensuring prudent allocation of resources while optimizing asset reliability and lifecycle management.
- Managed the end-to-end process of CAPEX approval, from initiating requests to conducting vendor technical meetings, ensuring seamless integration of new equipment with existing systems and capitalizing on investments.
- Championed machine safety protocols and compliance across the site, maintaining a culture of safety and risk mitigation while enhancing operational reliability.
- Introduced and implemented advanced vibration analysis and Condition-Based Monitoring (CBM) systems, significantly improving predictive maintenance capabilities and reducing unexpected failures.
- Led 8D analysis for complex, long-duration breakdowns, identifying root causes and driving corrective actions, ensuring continuous improvement in the preventive maintenance program.
- Achieved a record operational availability of 97.8% in 2024, setting a new benchmark for reliability across operations.
- Spearheaded 5S initiatives across the production floor, improving workspace organization, reducing waste.
- Conducted monthly safety audits to ensure compliance with internal safety standards and regulatory requirements.
- PR,PO in SAP
- Contract and vendor Management.
- Facility Managmenet
Associate Manager
Vedanta Aluminium Limited
02.2022 - 08.2023
- Led the re-commissioning of 8 Pot Tending Machines (PTMs) during the Potline expansion, applying technical expertise to independently manage the process and ensure reliable reactivation without OEM support.
- Recognized as one of the top 200 engineers out of 3,000 in the V-Reach Tech Program, a selective initiative for future technical leaders, demonstrating excellence in reliability engineering and leadership.
- Directed the redesign and horizontal deployment of cable track chains (drag chains) in 52 PTMs, significantly enhancing system reliability and reducing failure rates associated with previous designs.
- Appointed Electrical PM In-Charge, leading reliability-centered maintenance strategies and overseeing the long-term reliability of critical electrical infrastructure.
- Developed and implemented maintenance Standard Operating Procedures (SOPs) to standardize processes, enhance system reliability, and ensure best practices across all maintenance activities.
- Managed spare parts and inventory using SAP MM module, streamlining inventory processes to ensure the reliable availability of critical components, reducing downtime and improving operational efficiency.
- Led the hiring and training of contract employees, ensuring the team was equipped with the skills and knowledge required for maintaining high reliability standards. Developed training programs to enhance team competency in system operation and troubleshooting.
- Drove Management of Change (MOC) initiatives and reliability improvement projects, focusing on horizontal deployment and enhancing the reliability of electrical systems while minimizing disruptions.
- Actively contributed to Industry 4.0 projects, integrating predictive maintenance, automation, and digitalization tools to optimize system reliability and operational performance.
- Spearheaded the development of overhaul strategies for individual PTMs, utilizing SAP PM for predictive maintenance scheduling and SAP MM for spare parts management, ensuring consistent operations and reducing unplanned downtime.
- Fostered accountability for maintenance material spending, balancing cost control with the need to maintain high levels of system reliability and operational performance.
- Implemented strategies for team effectiveness and development, cultivating a strong, reliability-focused team that consistently met performance standards. Received multiple recognitions, including Innovation Icon, Employee of the Month, and Safety Icon awards.
- Led critical projects such as HMI integration for shovel bucket load displays, modifying quick shoveling commands to reduce joystick damage, and adding feedback systems for hoist systems to prevent failures, ultimately enhancing system reliability and safety.
Assistant Manager
Vedanta Aluminium Limited
06.2017 - 01.2022
- Led a team of 20 contract employees, focusing on optimizing reliability and ensuring the seamless operation of critical electrical systems in a high-demand industrial environment.
- Utilized advanced troubleshooting techniques to maintain and enhance the reliability of complex electrical systems, reducing downtime and improving overall equipment effectiveness.
- Oversaw the proactive maintenance and reliability of EOTS, PTM, gantry cranes, hydraulic and pneumatic systems, compressors, switchgear, and MCCs, applying reliability-centered maintenance principles to extend asset life and performance.
- Played a key role in implementing continuous improvement strategies through Quality Circle initiatives and Kaizen projects, driving system optimization and operational efficiency.
- Developed and executed a comprehensive overhaul plan, leveraging SAP PM module to streamline preventive and predictive maintenance for sustained equipment reliability.
- Led the initiative to develop and implement refurbished spares during the pandemic, ensuring uninterrupted smelter operations and safeguarding critical assets against supply chain disruptions.
- Awarded multiple recognitions for outstanding contributions to quality and safety, demonstrating a commitment to reliability and operational excellence.
Education
Bachelor of Technology - Electrical Engineering
College of Engineering And Technology
Bhubaneswar05-2017
12th -
Narayana Junior College
Vizianagaram05-2013
10th -
Deepti Convent School
Jeypore, India04-2011
Skills
- Reliability Based Maintenance
- Continuous improvement
- CMMS
- SAP PM,MM
- CAPEX,OPEX
- Material Management
- RCA,FMEA,CBM
- Facility Management
- Contract Management
- ESG,Safety
- PLC,VFD,SCADA
- MCCElectrical DrawingS
Accomplishments
- Innovation icon of the month of Dec 2018
- Safety icon of the month of Feb 2019
- Innovation icon of the month of Nov 2021
- Employee of the month of Mar 2022
- Silver medal in QC competition
Languages
English
Hindi
Telugu
Timeline
Maintenance Engineer
Vesuvius Refractory India Private Limited
09.2023 - Current
Associate Manager
Vedanta Aluminium Limited
02.2022 - 08.2023
Assistant Manager
Vedanta Aluminium Limited
06.2017 - 01.2022
Bachelor of Technology - Electrical Engineering
College of Engineering And Technology
12th -
Narayana Junior College
10th -
Deepti Convent School
Similar Profiles
CHITTURU SRIKANTCHITTURU SRIKANT
Assistant Manager,Engineering at VESUVIUS INDIA LIMITEDAssistant Manager,Engineering at VESUVIUS INDIA LIMITED
Kaushal KurveKaushal Kurve
Design Engineer at Calderys India Refractory Limited (Payroll company Payfin solutions pvt. Ltd.)Design Engineer at Calderys India Refractory Limited (Payroll company Payfin solutions pvt. Ltd.)
Vasuda KrishnamurthyVasuda Krishnamurthy
Financial Analyst at EMC SOFTWARE AND SERVICES INDIA PRIVATE LIMITED/Dell, Technologies India Private LimitedFinancial Analyst at EMC SOFTWARE AND SERVICES INDIA PRIVATE LIMITED/Dell, Technologies India Private Limited