Cyril Arockiya Raju Singaram
Chennai
Summary
Results-driven Industrial Engineer with 20 years of extensive experience in optimizing manufacturing processes and driving operational excellence. Proficient in Lean methodologies, Total Productive Maintenance (TPM), and engineering excellence concepts, with a proven track record of implementing strategies that enhance productivity, reduce waste, and improve quality. Adept at leading cross-functional teams, conducting process analyses, and leveraging data-driven insights to foster continuous improvement. Committed to delivering innovative solutions that align with organizational goals and enhance overall efficiency. Strong communicator and collaborative leader, passionate about mentoring teams and cultivating a culture of excellence.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Senior Engineer
Avalon Technology & Services Pvt. Ltd.
Chennai
01.2015 - Current
- Implemented Production Plan vs Actual, enhancing performance efficiency, quality, Kaizen methodologies, OEE metrics, and machine utilization.
- Implemented Solid Works and MasterCAM to develop and generate NC programs for parts, ensuring effective machine-to-system interface via LAN.
- Successfully reduced duration of tool and work offset settings by applying the new probe system.
- Implemented pneumatic gauges to achieve precise component measurement
- Implemented Lean Manufacturing principles throughout the entire plant through preparation of presentations and facilitation of training programs on these concepts.
- Drove the development of 100+ machining parts, seamlessly integrating them into production within 60 days.
- Led cross-functional project with modules including Sheet Metal, Machining, Casting, Forging, Special process, and Powder Coated parts.
- Administered ACMA's Engineering Excellence Cluster Program coordination.
- Made necessary layout changes.
- Conducted Monthly Review Meeting presentations
- Transformed powder coating process by transitioning from manual to automated line.
- Implemented drawing ballooning software to increase efficiency.
- Implemented automated strapping machine for packaging.
- Achieved cost savings in CNC Turning by transitioning from a 4 corner to a 6 corner insert while keeping costs constant.
Executive Engineer
ZF Rane Steering Sysytems Ltd
Chennai
10.2006 - 12.2014
- Introducing hanging type equipments in assembly area using ergonomics and increased productivity by 10%.
- Implemented safety measures to prevent human errors in hydro-pneumatic press operation with the introduction of dual cycle start buttons and sensors.
- Increased productivity by modifying cell layouts, resulting in a reduction of walking distance by 3 to 4 meters in 5 machine shop cells
- Utilized Man-Machine Chart, Spaghetti Chart, and Yamazumi Chart to identify and enhance man and machine processes.
- Used internal and external elemental time study sheet, ECRS techniques for converting internal time to external elemental time, and developed fixtures of different models through modular fixture.
- Identified the Operation Sequence Constraints, Part Wise Batch Size mapping (in case batch processes) and communizing the batch size throughout the value stream, Mapping of Stock Points, Arriving the Inventory Level of Each Stock Point.
- Identified 7 types of waste through Elemental Time study Sheet, Exploring the scope for Improvement and implementation of actions identified to reduced cycle time by eliminating wastes and layout changes.
- Identifying the pilot line for TPM Implementation, Identifying the abnormalities and usage of Tag matrix to explode the categories the abnormalities of Breakdown, Quality, Safety.., Development HCLRI and Cleaning Standards, Operator Training and Standardization, Tracking 13 Major Losses, Machine Uptime, Breakdown Occurrence, MTBF and MTTR
Junior Engineer
Reep Industries Pvt Ltd
Chennai
06.2004 - 06.2006
- Preparation of Layout drawings for customer approval.
- Preparation of erection and structural drawings for approved layout.
- Preparation of fabrication drawings from erection drawings for in-house production.
- Preparation of procurement and dispatch BOM.
Education
Diploma - Mechanical Engineering
Sri Balaji Polytechnic
Vandalur, Chennai06-2004
Skills
- Performance monitoring
- Team Leadership
- Management skills
- Cost Analysis
- Training and mentoring
- Key Performance Indicators
- Cross-Functional Collaboration
- Industrial Engineering
- Production Planning & Control
- Quality System Documentaton
- Continuous Process Improvement
- Productivity Improvement
- Process & Equipment Planning
Affiliations
- Im taking care of Industrial Engineering, Production, Engineering Excellance Program, Management Review Presentations
Accomplishments
- Sucessfully completed a cycle time reduction project due to increased monthly volume from customer to achieve Takt Time.
Certification
- Completed training on CNC Turing, CNC Milling, EDM and World Class Manufacturing Technics certification from Small Industries Service Institute.
- Certified Lean Six Sigma AI Yellow Belt from S&G
- Certificate of Completion of Six Sigma Assessment from LearnTube
Languages
Tamil
First Language
English
Proficient (C2)
C2
Timeline
Senior Engineer
Avalon Technology & Services Pvt. Ltd.
01.2015 - Current
Executive Engineer
ZF Rane Steering Sysytems Ltd
10.2006 - 12.2014
Junior Engineer
Reep Industries Pvt Ltd
06.2004 - 06.2006
Diploma - Mechanical Engineering
Sri Balaji Polytechnic
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