Senior engineer with leadership abilities able to coordinate and direct all phase of project-based efforts. Demonstrated capacity to apply theoretical knowledge into practical application. To obtain a position within your organization that utilizes my strength of skills, team building, flexibility, and strong awareness for safety at work and job effectiveness. CORE COMPETENCY Electromechanical deep analyzing and troubleshooting. Complex Pneumatic circuit/control circuit/E plans analyzing and troubleshooting. Maintenance activities in the Final assembly machinery Proactively solving significant engineering problems, whilst identifying and developing improvements in machines for increasing the technical capability
Root Cause Analysis & problem solving
undefinedProject#1: Predictive/proactive maintenance for pilot lines – Body electronics @ Robert Bosch Automotive India (RBAI ),
Project duration: 5 months
Project Status : Complete
Description:
Count-based or real-time measurement-based failure prediction system of critical spares for pilot lines body electronics value stream for improvisation of planned maintenance and improving the value stream key performance indicators & thus improving plant utilization key performance indicators.
Roles and responsibilities:
· 1. Analyzing the critical /iterative problems from PDCA.
· 2. Check for any predictive failure tracking possibility for the iterative problem.
· 3. W.r.t feasibility study by tracking possibility i.e. count based & real-time measurement implementation flowchart, its approval, and implementation to the MAE .
· 4. Workflow approval for process flow.
· 5. Handover to the stakeholders of TPM & committee approval.
Project#2: Recommendation engine for pilot lines -Body electronics -VS (FBCM) =(TPM-Autonomous maintenance ) @ Robert Bosch Automotive India (RBAI ),.
Project duration: 6 months
Project Status: Complete
Description: Recommendation engine @FBCM is the platform for machine setters to cover and correct the minor issues related to a particular failure mode by pre-established containment & corrective actions based on lesson learned & breakdown history to improve the productivity by autonomous maintenance maturity level -2 of BPS- Bosch productivity system .
Roles and responsibilities:
· Understanding the process of recommendation engine from I-4 team.
· Addition of level-, Level -2& level -3 errors in the recommendation engine along with containment and corrective action w.r.t line FBCM
· Training to the machine setters/operators production team leaders.
· Release of a recommendation engine to the line -FORD GEN2 & improvisation in series production along with I-4 & BPS, CFT.
· Workflow release, approval, and standardizations w.r.t BPS
· Horizontal deployment @ FUSO, ITRAMS,IMMO & FBCM
Project#3 : FordGen2_ assembly line pre-acceptance @ Jonas & Redmann Group GmbH-Berlin,Germany
Project duration : 2 weeks
Project status : completed
Description: Validating the machines as per Bosch norms, verifying the FMEA with discussion off supplier, identifying the OPL, listing out improtent TPM points , organizing the spares, creating the training plan
Roles and Responsibilities
Project#4: Obsolete spare management for 110 years old machines @ Robert Bosch Automotive India (RBAI ),.
Project duration: 4 months
Project Status : Complete
Description:
Reconstruction of machine tools (its parts are obsolete in market & beyond repair- mechanical spare parts ) & finding alternate spares for electrical spare parts like drives system , motors, HMI, Increased MTBF , improvement of machine downtime , reduction of internal scrap cost per year & finally the OEE .
Roles and responsibilities:
· Spare requirements with local supplier for reverse engineering .
· Obsolete and successor spare parts comparison with OEM & technical follow ups .
· Approval & presentation with the value stream management .
· Prove out & trails with PED, QA & machine handover /release after reconstruction .