Summary
Overview
Work History
Education
Certification
Languages
Timeline
Generic
Danis Sunny

Danis Sunny

Abu Dhabi

Summary

Expertise in commissioning, erection, and operation of welding supervision and inspection activities. Managed technical queries related to welding and NDE engineering, ensuring compliance with industry standards. Oversaw Asset Integrity and risk-based inspections, including corrosion studies and process data analysis. Proficient in validating MAOP/MOP for pipelines and conducting final QC in accordance with engineering procedures.

Overview

11
11
years of professional experience
1
1
Certification

Work History

QA/QC S.r Engineer

Quality International
07.2024 - Current
  • Preparation of pre-job procedures and arrange client approvals.
  • Preparation of ITP & QA Procedures.
  • Coordinating QC team and providing guidance regarding welding, NDT, Incoming material and site Inspection activities.
  • Closure of punch list & non-conformities.
  • Performed internal & supplier audit.
  • Client: Linde Gas
  • Work: Fabrication & Erection of Modules

QA/QC S.r Engineer

Advanced Petro Services
10.2023 - 04.2024
  • Knowledge in sour and non-sour services.
  • Engaged in all site inspection activities in fit up, welding, weld visual, NDT & Heattreatments.
  • Engaged in line walk, punch clearance & Reinstatement
  • Engaged in pressure test.
  • Conducted Welder qualification and procedure qualification.
  • Prepared welding procedures, NDT procedures, pressure test procedures and jobprocedures.
  • Engaged in preparation and submission of loop file.
  • Client: Adnoc
  • Work: Ruwais capacity enhancement of NGL Trains Shut Down.

Pipe line Integrity Engineer

Total infrastructure Management Solutions
09.2022 - 09.2023
  • Pipe Line Feature List (PFL) building in compliance with standard engineeringprocedures.
  • Identifying traceable, verifiable and complete TVC record to validate MAOP & MOP.
  • Metallurgy & validation process for pipe lines that transport natural gas, Hazardousliquid & highly volatile liquids.
  • Linking the records to GIS to show TVC compliance.
  • Application of US department of transportation (DOT) Pipeline and HazardousMaterials Safety Administration (PHMSA) standard codes and practices.
  • Reviewing Welding Procedures, Procedure qualifications.
  • Client: DCP Midstream (U.S.A)
  • Work: Integrity of Pipeline (U.S.A).

QA/QC Sr. Engineer

Megha Engineering & Infrastructures Limited
04.2022 - 09.2022
  • Coordinating with irrigation department of Indian during site inspection.
  • Engaged in quality auditing as ISO 9001:2015
  • Coordinating all welding and NDE activities.
  • Preparing Welding Procedures, NDT procedures and procedure qualification.
  • Providing engineering assistance to irrigation department of India.
  • Preparing presentation and engineering solutions during meetings with irrigationdepartment of India.
  • Client: Irrigation Dept. of India
  • Work: Irrigation Pipe line.

QA/QC Sr. Engineer

Neostructo Construction Limited
10.2018 - 03.2022
  • Coordinating for conducting, witnessing & reviewing of below mentioned activities:-
  • Electrode Qualification test.
  • Alignment & Verticality Inspection.Flushing & Cardboard blasting.
  • Hydrostatic & pneumatic testing
  • Nitrogen preservation.
  • Radiography, preheat, post heat, post weld heat treatment, die penetrant test & magnetic particle test.
  • Calibration of welding machine, mother oven, holding oven, portable oven, pressure gauges, PSV, DM water testing, temperature recorders (PWHT), auto control panel ( PW HT).
  • Preparing ITP, PQR, PWPS, WPS, NDT procedures, Job procedures & Job formats.Knowledge and experience e in ASME B31.3 process piping, ASME Sec- VIII, ASME, Sec- IX, ASME Sec- V, ASME Sec- II. API- 570, API- 510, API- 653 , AWS D1.1, AWS D1.2
  • Performing IMIR Clearance with respect to client requirements.
  • Client coordination during field inspection with TPI & EIL.
  • Reviewing MTC, preheat & PWHT charts.
  • Interpretation of radiography film as per codes and requirements.
  • Inspection of fabricated structural iteams, inspection of piping and coils from fit- up to final painting, Inspection of foundation, shimming, radiant wall, radiant arch, convection module, duct - hot flue gas duct, hot air distribution duct, cold flue gas duct, damper, stack, static and rotary equipments -ID & FD fan, Thermocouple welding, tube sealing and flange serration.
  • Engaged in pre- commissioning and commissioning activities operation regardingburners, dampers, soot blowers, ID & FD fan.
  • Preparation of final quality dossier submission.
  • Client: BPCL
  • Work: Fabrication & Erection of Heater Packages

QA/QC Engineer

Larsen & Toubro Limited
07.2016 - 10.2018
  • Material Receiving inspection of all Pipes starting from 1 /2 inch to 66 inch of various grades, fit tings, Gasket, valves, elbows, tees, weld lets, flanges, bolts and nuts.
  • Performed material inspection carried out based on Incoming Material Identification Report.
  • Fit up inspection carried out with respect to edge preparation which includes root gap measured using Root Gauge, inner diameter mismatch measured using Hi-Lo Welding Gauge, outer diameter mismatch measured using Bridge Cam Gauge (BCG), root face measured, bevel angle measured using Bevel gauge, inside cleanliness, observing material used for different tack, cleat and bullet welds.
  • All observation compared with the WPS, support details, approved isometric drawings, Request For Inspection (RFI) raised if required.
  • Pre- heating & Post Weld Heat Treatment (PW HT) arrangements and chart verification based on Welding Procedure Specification (W PS).
  • Visual inspection carried out using magnifying lens and within the recommended lux and observation compared with the WPS.
  • Knowledge about different NDT methods such as RT, PT, MT, UT, witnessed and reviewed based on NDE requirements.
  • Witness for Magnetic particle test, dye penetrant test and creating report. Offer the job for radiography test as per approved written procedure and interpretation of radiography film as per codes and requirements.
  • Final dimensional inspection in both inches and millimeters conforming to approved construction drawings.
  • Maintaining quality of pipe system by studying General Arrangement ( GA) Drawing, Piping and Instrumentation Diagram (P&ID), Isometric and support details. Knowledge about GTAW, SMAW, SAW, GMAW Welding process for CS, SS,DSS, Cu- Ni alloy steels as per Welding Procedure Specification (WPS)
  • Welder qualification test (WQT) arrangements and witnessed as per ASME SEC. IXfor piping.
  • Responsibility for monitoring and controlling the project status, coordinate with production Team, QC team and TPI.
  • Client: Lake Charles Chemicals (U.S.A)
  • Work: Fabrication of Spools

QA/QC Inspector

Ray ENGINEERING Pvt Limited
10.2015 - 06.2016
  • Material identification and Positive Material Identification (PMI) Inspection and witnesswith respect to inspection report preparation and to offer client inspection.
  • Fit- up & weld visual inspection as per ASME B31.3, Inspection test plan (ITP), Welding procedure specification (WPS).
  • Monitoring / Witnessing all the Welding, Fabrication & Erection related activities as per clientapproved Inspection & Test Plan/Quality Control procedures.
  • Witnessing of activities like Procedure Qualification Record (PQR), Welder’s qualification Tests, Mechanical testing.
  • Control of management and execution of all activities as per specification codes, approved procedures.
  • Co-ordinate with client quality engineer for final punch list.
  • Client: ONGC
  • Work: Fabrication of Spools

QA/QC Inspector

Naftech Pvt Limited
05.2014 - 10.2015
  • Receiving Incoming materials from vendors.
  • Fit up inspection with respect to referring Welding Procedure Specification (WPS), and checking orientation.
  • Visual inspection carried out using magnifying lens and within the recommended ended lux and observation compared with the Welding Procedure Specification (WPS).
  • Preparing inspection reports for fit up & welding.
  • Measuring final dimension and checking orientation with the approved client drawing and support details.
  • Non- Conformance Report ( NCR) issued if required. Co-ordinate with client quality engineer for final punch listing.
  • Control of management and execution of all activities as per specification codes and approved procedures.
  • Responsibility for monitoring and controlling the project status, coordinate withproduction Team, QC team and TPI.
  • Client: KNPC
  • Work: Fabrication of Spools

Education

B.E - Mechanical Engineering

Anna University
Chennai
01.2014

Certification

  • CSWIP Welding Inspector- 3.1 (2018) Certificate number: 344375/2 Date of expiry: 2028-09-20
  • ASNT NDT Level-II (2016 & 2019) Certificate number: TTIS/UT/0131/19
  • Lead Auditor ISO 9001:2015 QMS Date Of Issue: 2023-10-04

Languages

English
Hindi
Malayalam
Tamil

Timeline

QA/QC S.r Engineer

Quality International
07.2024 - Current

QA/QC S.r Engineer

Advanced Petro Services
10.2023 - 04.2024

Pipe line Integrity Engineer

Total infrastructure Management Solutions
09.2022 - 09.2023

QA/QC Sr. Engineer

Megha Engineering & Infrastructures Limited
04.2022 - 09.2022

QA/QC Sr. Engineer

Neostructo Construction Limited
10.2018 - 03.2022

QA/QC Engineer

Larsen & Toubro Limited
07.2016 - 10.2018

QA/QC Inspector

Ray ENGINEERING Pvt Limited
10.2015 - 06.2016

QA/QC Inspector

Naftech Pvt Limited
05.2014 - 10.2015

B.E - Mechanical Engineering

Anna University

Similar Profiles

CREATE PROFILE
Danis Sunny