Danis Sunny
Abu Dhabi
Summary
Expertise in commissioning, erection, and operation of welding supervision and inspection activities. Managed technical queries related to welding and NDE engineering, ensuring compliance with industry standards. Oversaw Asset Integrity and risk-based inspections, including corrosion studies and process data analysis. Proficient in validating MAOP/MOP for pipelines and conducting final QC in accordance with engineering procedures.
Overview
11
11
years of professional experience
1
1
Certification
Work History
QA/QC S.r Engineer
Quality International
07.2024 - Current
- Preparation of pre-job procedures and arrange client approvals.
- Preparation of ITP & QA Procedures.
- Coordinating QC team and providing guidance regarding welding, NDT, Incoming material and site Inspection activities.
- Closure of punch list & non-conformities.
- Performed internal & supplier audit.
- Client: Linde Gas
- Work: Fabrication & Erection of Modules
QA/QC S.r Engineer
Advanced Petro Services
10.2023 - 04.2024
- Knowledge in sour and non-sour services.
- Engaged in all site inspection activities in fit up, welding, weld visual, NDT & Heattreatments.
- Engaged in line walk, punch clearance & Reinstatement
- Engaged in pressure test.
- Conducted Welder qualification and procedure qualification.
- Prepared welding procedures, NDT procedures, pressure test procedures and jobprocedures.
- Engaged in preparation and submission of loop file.
- Client: Adnoc
- Work: Ruwais capacity enhancement of NGL Trains Shut Down.
Pipe line Integrity Engineer
Total infrastructure Management Solutions
09.2022 - 09.2023
- Pipe Line Feature List (PFL) building in compliance with standard engineeringprocedures.
- Identifying traceable, verifiable and complete TVC record to validate MAOP & MOP.
- Metallurgy & validation process for pipe lines that transport natural gas, Hazardousliquid & highly volatile liquids.
- Linking the records to GIS to show TVC compliance.
- Application of US department of transportation (DOT) Pipeline and HazardousMaterials Safety Administration (PHMSA) standard codes and practices.
- Reviewing Welding Procedures, Procedure qualifications.
- Client: DCP Midstream (U.S.A)
- Work: Integrity of Pipeline (U.S.A).
QA/QC Sr. Engineer
Megha Engineering & Infrastructures Limited
04.2022 - 09.2022
- Coordinating with irrigation department of Indian during site inspection.
- Engaged in quality auditing as ISO 9001:2015
- Coordinating all welding and NDE activities.
- Preparing Welding Procedures, NDT procedures and procedure qualification.
- Providing engineering assistance to irrigation department of India.
- Preparing presentation and engineering solutions during meetings with irrigationdepartment of India.
- Client: Irrigation Dept. of India
- Work: Irrigation Pipe line.
QA/QC Sr. Engineer
Neostructo Construction Limited
10.2018 - 03.2022
- Coordinating for conducting, witnessing & reviewing of below mentioned activities:-
- Electrode Qualification test.
- Alignment & Verticality Inspection.Flushing & Cardboard blasting.
- Hydrostatic & pneumatic testing
- Nitrogen preservation.
- Radiography, preheat, post heat, post weld heat treatment, die penetrant test & magnetic particle test.
- Calibration of welding machine, mother oven, holding oven, portable oven, pressure gauges, PSV, DM water testing, temperature recorders (PWHT), auto control panel ( PW HT).
- Preparing ITP, PQR, PWPS, WPS, NDT procedures, Job procedures & Job formats.Knowledge and experience e in ASME B31.3 process piping, ASME Sec- VIII, ASME, Sec- IX, ASME Sec- V, ASME Sec- II. API- 570, API- 510, API- 653 , AWS D1.1, AWS D1.2
- Performing IMIR Clearance with respect to client requirements.
- Client coordination during field inspection with TPI & EIL.
- Reviewing MTC, preheat & PWHT charts.
- Interpretation of radiography film as per codes and requirements.
- Inspection of fabricated structural iteams, inspection of piping and coils from fit- up to final painting, Inspection of foundation, shimming, radiant wall, radiant arch, convection module, duct - hot flue gas duct, hot air distribution duct, cold flue gas duct, damper, stack, static and rotary equipments -ID & FD fan, Thermocouple welding, tube sealing and flange serration.
- Engaged in pre- commissioning and commissioning activities operation regardingburners, dampers, soot blowers, ID & FD fan.
- Preparation of final quality dossier submission.
- Client: BPCL
- Work: Fabrication & Erection of Heater Packages
QA/QC Engineer
Larsen & Toubro Limited
07.2016 - 10.2018
- Material Receiving inspection of all Pipes starting from 1 /2 inch to 66 inch of various grades, fit tings, Gasket, valves, elbows, tees, weld lets, flanges, bolts and nuts.
- Performed material inspection carried out based on Incoming Material Identification Report.
- Fit up inspection carried out with respect to edge preparation which includes root gap measured using Root Gauge, inner diameter mismatch measured using Hi-Lo Welding Gauge, outer diameter mismatch measured using Bridge Cam Gauge (BCG), root face measured, bevel angle measured using Bevel gauge, inside cleanliness, observing material used for different tack, cleat and bullet welds.
- All observation compared with the WPS, support details, approved isometric drawings, Request For Inspection (RFI) raised if required.
- Pre- heating & Post Weld Heat Treatment (PW HT) arrangements and chart verification based on Welding Procedure Specification (W PS).
- Visual inspection carried out using magnifying lens and within the recommended lux and observation compared with the WPS.
- Knowledge about different NDT methods such as RT, PT, MT, UT, witnessed and reviewed based on NDE requirements.
- Witness for Magnetic particle test, dye penetrant test and creating report. Offer the job for radiography test as per approved written procedure and interpretation of radiography film as per codes and requirements.
- Final dimensional inspection in both inches and millimeters conforming to approved construction drawings.
- Maintaining quality of pipe system by studying General Arrangement ( GA) Drawing, Piping and Instrumentation Diagram (P&ID), Isometric and support details. Knowledge about GTAW, SMAW, SAW, GMAW Welding process for CS, SS,DSS, Cu- Ni alloy steels as per Welding Procedure Specification (WPS)
- Welder qualification test (WQT) arrangements and witnessed as per ASME SEC. IXfor piping.
- Responsibility for monitoring and controlling the project status, coordinate with production Team, QC team and TPI.
- Client: Lake Charles Chemicals (U.S.A)
- Work: Fabrication of Spools
QA/QC Inspector
Ray ENGINEERING Pvt Limited
10.2015 - 06.2016
- Material identification and Positive Material Identification (PMI) Inspection and witnesswith respect to inspection report preparation and to offer client inspection.
- Fit- up & weld visual inspection as per ASME B31.3, Inspection test plan (ITP), Welding procedure specification (WPS).
- Monitoring / Witnessing all the Welding, Fabrication & Erection related activities as per clientapproved Inspection & Test Plan/Quality Control procedures.
- Witnessing of activities like Procedure Qualification Record (PQR), Welder’s qualification Tests, Mechanical testing.
- Control of management and execution of all activities as per specification codes, approved procedures.
- Co-ordinate with client quality engineer for final punch list.
- Client: ONGC
- Work: Fabrication of Spools
QA/QC Inspector
Naftech Pvt Limited
05.2014 - 10.2015
- Receiving Incoming materials from vendors.
- Fit up inspection with respect to referring Welding Procedure Specification (WPS), and checking orientation.
- Visual inspection carried out using magnifying lens and within the recommended ended lux and observation compared with the Welding Procedure Specification (WPS).
- Preparing inspection reports for fit up & welding.
- Measuring final dimension and checking orientation with the approved client drawing and support details.
- Non- Conformance Report ( NCR) issued if required. Co-ordinate with client quality engineer for final punch listing.
- Control of management and execution of all activities as per specification codes and approved procedures.
- Responsibility for monitoring and controlling the project status, coordinate withproduction Team, QC team and TPI.
- Client: KNPC
- Work: Fabrication of Spools
Education
B.E - Mechanical Engineering
Anna University
Chennai01.2014
Certification
- CSWIP Welding Inspector- 3.1 (2018) Certificate number: 344375/2 Date of expiry: 2028-09-20
- ASNT NDT Level-II (2016 & 2019) Certificate number: TTIS/UT/0131/19
- Lead Auditor ISO 9001:2015 QMS Date Of Issue: 2023-10-04
Languages
English
Hindi
Malayalam
Tamil
Timeline
QA/QC S.r Engineer
Quality International
07.2024 - Current
QA/QC S.r Engineer
Advanced Petro Services
10.2023 - 04.2024
Pipe line Integrity Engineer
Total infrastructure Management Solutions
09.2022 - 09.2023
QA/QC Sr. Engineer
Megha Engineering & Infrastructures Limited
04.2022 - 09.2022
QA/QC Sr. Engineer
Neostructo Construction Limited
10.2018 - 03.2022
QA/QC Engineer
Larsen & Toubro Limited
07.2016 - 10.2018
QA/QC Inspector
Ray ENGINEERING Pvt Limited
10.2015 - 06.2016
QA/QC Inspector
Naftech Pvt Limited
05.2014 - 10.2015
B.E - Mechanical Engineering
Anna University
Similar Profiles
Manu R SManu R S
Asst. Manager (Projects), Project Coordinator at QUALITY INTERNATIONAL CO. LTD. (F.Z.C)Asst. Manager (Projects), Project Coordinator at QUALITY INTERNATIONAL CO. LTD. (F.Z.C)
Manu R SManu R S
Assistant Manager (Production) at QUALITY INTERNATIONAL CO. LTD. (F.Z.C)Assistant Manager (Production) at QUALITY INTERNATIONAL CO. LTD. (F.Z.C)
Manu Ramachandrakurup Santhabhai AmmaManu Ramachandrakurup Santhabhai Amma
Assistant Manager (Production) at Quality International Co.Ltd.(F.Z.C)Assistant Manager (Production) at Quality International Co.Ltd.(F.Z.C)
Amal Ali AlmehrziAmal Ali Almehrzi
Parents Relationship Executive at Amal AlmehrziParents Relationship Executive at Amal Almehrzi
Shifni SalmaShifni Salma
Administrator at Interscaff For Security Training LLC (Simian Skill)Administrator at Interscaff For Security Training LLC (Simian Skill)