DARSHAN BATTIWALA

Professional Synopsis

• Mechanical Engineer & Experience in Large scale Petrochemical, Cracker ,Hydrocarbon, Oil & Gas, Ethylene & Propylene plant .In the areas of Maintenance , Overhauling , commissioning & Troubleshooting , for compressor & rotating equipment.
• Turbo machinery overhauling, inspection, maintenance, commissioning, troubleshooting & monitoring of compressor & rotating equipment.
• Crack Gas compressor , Centrifugal , Multi Stage –03 casing , 05 stage ,Make – Elliott Ebara
• Ethylene Gas Compressor , Centrifugal , Multi Stage -02 casing ,04 stage , Make- Elliott Ebara
• Propylene Gas Compressor , Centrifugal , Multi Stage -01 Casing , 03 stage, Make –Elliott Ebara
• Steam Turbine ( Condensing Type ) – 10 stage , Make – Elliott Ebara
• Reciprocating Compressor – 03 stage , Make –Dresser Rand
• Centrifugal Pump- Make –Sulzer & SNM
• Reciprocating & dosing Pump – Make Swelore & Milton Roy
• Preventive & corrective maintenance activities include repair & refurbishment.
• Provide technical support to the operation team during the entire lifecycle of the compressors & analyzing their performances, operative conditions and boundaries, in order to guarantee reliable and safe operations.
• Provide technical solutions whenever the machines experience failures, utilizing sound maintenance strategies to analyze, address and rectify the root causes in order to prevent reoccurrences.

• Expertise in Troubleshooting, repair & maintenance of equipment make like Elliott Ebara, Dresser Rand , SNM , Sulzer , Swelore , Milton Roy &Sundyne.
• Carry out the day-to day maintenance, repair and overhaul activities in the compressor area as per schedule.
• Ensure maintenance, repair & overhauling activities are carried out in accordance with the work instructions & working procedure.
• Implement best-in-class solutions pertaining to the rotating equipment and Compressors.
• Repair & Refurbishment of compressor & turbine.
• Knowledge of international codes & standards including API610, API 617, API 618, API 619, API 692.
• Familiarity with the basic investigation tools and techniques like RCA.
• Root cause analysis of equipment to reduce breakdown and implement recommended actions.
• Carried out daily LLF for rotating equipment like pump , compressor , turbine .
• Inspect all equipment in the designated area , diagnose failure & problem ,Arrange for repair & maintenance activities for the same.
• Identify spare parts , drawing & manuals required for conducting preventive , corrective & breakdown maintenance.
• Participate in condition monitoring checks & report to superior if found vibration out of limit . Take corrective action for the abnormality shown in the vibration monitoring.
• Maintain the company’s equipment & special tools used for preventive, corrective & breakdown maintenance.
• SAP PM Module using & Notification closing after PM job completion
• Compressor critical parts preservation & maintain.
• Turn around job planning & execution.
• Ensure that all standby equipment are always available for operation. Repair to be done immediately in case of any problem.
• Expertise in monitor and follow up on the activities in the designated area of responsibility to ensure compliance with the company’s requirement.
• Follow all HSE guideline and work procedure during daily operation, start up and shutdown of equipment in consultation with process department.
• Ensure safe practices are followed during startup and shutdown of equipment according to OEM recommendation.
• Proper planning during shutdown like manpower, material & machine. Co-ordination with other service department for maintenance of equipment.
• Ensure zero leakage of any utilities, lubricants, and pump seals with effective monitoring.
• Take corrective action for the abnormality shown in the vibration monitoring
• Accumulator pre –charge pressure checking & bladder replacement , oil centrifuging & oil filtration for turbo machinery lube oil system.
• Ensure that all standby equipment are always available for operation. Repair to be done immediately in case of any problem
• Pivotal in planning daily maintenance activities through planning and scheduling in SAP, arranging resources and safe execution of jobs.
• Implementing inspections schedules and carrying out periodic checks to ensure performance of various rotating equipment.
• Ensure safe practices are followed during startup and shutdown of equipment according to OEM recommendation.
• Provide technical support for all maintenance engineering activities to facilitate continuous improvement of maintainable assets.
• Planning and effecting predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability.
• Alignment checking through Laser Alignment kit ( Model- Pruftechnik )

Ø Ability to perform under pressure and in critical situation like power black out condition , Plant trip condition.

• Compressor - Total 08 Compressor Crack gas compressors, 03 Casing, 05 stage with turbine drive, Make- Elliot Ebara Ethylene compressors, 02 Casing , 04 stage with turbine drive, Make Elliot Ebara Propylene compressor, 01 Casing ,03 stage with turbine drive, Make Elliot Ebara 02 Nos. Reciprocating compressor , 03 stage, Make Dresser Rand
• Turbine - Total 05 Nos. 10 stage condensing type Turbine -03 Nos. Make – Elliott Ebara, Model –SNV 10 & SNV 7 Auxilary small turbine – 02 Nos. Make – Elliott Ebara, Model – YR
• Pump - Centrifugal Pump , Make-Sulzer , Gear Pump, Make-Sundyne Reciprocating pump , Make - Swelore & Milton Roy ,Vertical Multistage Cryogenic Pump , Make- SNM Big size centrifugal pump with turbine drive
• ID Fan - 08 Nos –Make SELAS Linde GMBH
• Seal - Eagle Burgmann ( API Seal Plan )
• Dry Gas Seal – John Crane
• Laser Alignment Kit - Pruftechnik
• EOT Crane - Total 02 Nos – Make FAFECO ( Capacity – 100 MT & 60 MT )
• Compressor TTV - Make - Dresser Rand

Ø Fire Fighting Equipment - Long Range Monitor 

Ø Energy Saving Equipment  - Condensate Lifting Station Pump , Make – Spirax Sarco

• Commissioning of centrifugal compressor 3 casing 5 stage crack gas compressor with Turbine, Ethylene compressor 4 stage 2 casing with Turbine drive , Propylene compressor make Elliot Ebara with Turbine drive , Reciprocating compressor make Dresser Rand , Auxiliary small turbine.
• Dry Gas Seal , API Seal & seal Piping , API Seal Plan 53 B , 53 C , 72 , 76 , 32
• Horizontal & Vertical Pump , Dosing Pump & Integral gear Pump.
• MRT (Mechanical Run Test ) for rotating equipment as Turbine , Compressor & Pump.

• OPaL Major Turnaround attended For April – May 2022.
• Centrifugal Compressor ( 5 stage & 3 casing ) & Turbine( 10 stage ) overhauling done , Make - Elliott Ebara
• Major job attended – Turbine governor valve seat replacement at vendor workshop , Hazira ( J & J Workshop ), Dry Gas Seal Replacement , Journal & Thrust Bearing Inspection & replacement , Rotor inspection & replacement & Diaphragm Inspection ,cleaning & installation.
• Petrochemical Industries Company, Kharafi National Major Turnaround attended on Nov-Dec 2014.
• ESSAR Oil Ltd Major Turnaround attended on Sep-Oct 2011.

• Professional in project planning and management from Synergy Institute (ID no: P220816809) included PRIMAVERA P6 & Microsoft Project.
• Working knowledge of MS Project & PRIMAVERA P6.
• Turnaround planning through Planning tool like PRIMAVERA P6 & MS Project .
• Man, material management & resource planning for routine and non routine maintenance job.
• Preparing maintenance schedules for all machines & closely monitor maintenance activities & ensuring minimum down time.
• Monitor the stock level of consumables, spares, stock at warehouse. Maintain reasonable inventory of critical spares to avoid costly emergency procurements.

• Major overhauling of Elliott Ebara Crack Gas Compressor ( 5 Stage & 03 Casing ) & Turbine ( 10 stage )
• Commissioning of Dual Feed Cracker Plant.

• ELLIOTT EBARA TURBOMACHINERY Repair Capabilities , Overhauling & Maintenance @ Bangalore, India
• Mechanical Seal –John Crane
• Boiler Operation Engineer

• Permit to work , Confined Space , Lock Out Tag Out , HIRAK ,JSA , First Aid
• Live Fire Fighting & extinguishing
• Emergency Response & Control Procedure ,
• Hazardous waste management Procedure
• IMS ( Integrated Management System )
• 5S ( Five –S ) Training By Quality Circle Forum of India, Ankleshwar Chapter
• Communication Skills

• English
• Hindi
• Gujarati

• Date of Birth - 05 Aug 1985
• Passport No - L 2654289
• Present Address - V2 / 43 , R K COUNTY , Opp . Narmada Collage , Tawra Road, Bharuch , Gujarat, India
• Permanent Address- 26 / 310 , Jawahar Nagar , Opp. A.E.C.Office , Amaraiwadi , Ahmedabad , Gujarat , India