Driven mechanical maintenance Engineer with a strong focus on troubleshooting, preventive maintenance, and safety. Proven ability to execute maintenance systems and enhance equipment reliability.
Overview
4
4
years of professional experience
Work History
Trainee – Mechanical Maintenance
Apollo Tyres Ltd
Chittoor
07.2021 - Current
Managed maintenance of extruder, bead apex, and winding machines to ensure optimal performance.
Executed preventive and breakdown maintenance to minimize machine downtime.
Performed root cause analysis to identify production challenges and drive continuous improvement.
Designed and implemented maintenance systems to facilitate equipment reliability and production targets.
Conducted daily and monthly equipment checklists to uphold operational standards.
Maintained safety protocols through regular audits and personnel training initiatives.
Drove cost reduction by negotiating with vendors and developing alternative solutions for spare parts.
Executed process improvement initiatives at plant level to enhance equipment efficiency.
Education
Diploma -
Sri Durgadevi Polytechnic College
Kavaraipettai
01.2021
10TH STD - SSLC
Government Higher Secondary School
Ennore, Chennai
01.2018
Skills
Troubleshooting
Safety
Mechanical maintenance
Equipment maintenance
Root cause analysis
Preventive maintenance
Process improvement
Problem solving
Technical documentation
Leadership qualities
Record preparation
Issue troubleshooting
Safety monitoring
Data analysis
Teamwork and collaboration
Current Work Location
Chittoor, Andhra Pradesh
Personal Information
Date of Birth: 01/20/01
Gender: Male
Languages
English
Tamil
Roles And Responsibilities
Responsible For Extruders Machines (Troester), Bead Apex Machines (Finemac) and bead winding machine (Vipo).
Responsible for critical spares & Machine spare preparation.
Good Knowledge in Troubleshooting.
Responsible for preventive and breakdown maintenance.
Carrying out root cause analysis for identify The Problem To Continuous improvement The Production.
Carrying out daily and monthly checklists of equipment’s.
Preparing and planning preventive (PM) schedule.
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall maintenance to achieve the production target.
Maintenance of all types of conveyors like weighing scale conveyor, Take away conveyor, slab feeding conveyors, cooling conveyors, Extruders, TCU (Temperature Control Unit), Hydraulic Power Packs And Pneumatic Panels etc.
Responsibility for all maintenance activities of plant equipment and facility through maintenance management system.
Process improvement initiative execute process improvement initiatives related to equipment’s at plant level.
Conducting safety audit (covering provisioning of guards).
Drive cost reduction of spare parts through indigenization/alternate vendor development/negotiations.
Maintain optimum spare inventory in the stores.
Attending & solving machines breakdowns and keeping them for production 24x7.
Handling breakdown maintenance, time based preventive maintenance, predictive maintenance, planned maintenance.
Maintaining time to time lubrication, machines cleaning, housekeeping.
Implementing PM plans & Regular audits of installations as per service protocols.
Breakdown reports, consumption targets, inventory record & maintenance.
Responsibility for safety of personnel facilities and equipment’s.
Responsibility for identification of plant improvement projects and their execution.
Capital preparation for any shutdown or maintenance.
Preparation of MRM (Monthly Review Meeting) Every Month.
Maintaining 5S.
Know About MTTR, MTBF, Maintwiz, SAP, EXCEL.
Following the 12 key drive.
Responsible for Achieving Zero (Air, water, oil) leakages By Auditing and updating the software.