Competent professional with nearly 25 years of experience in Production Planning, Fabrication & Erection
Proven success in managing production operations with a key focus on top & bottom line profitability by ensuring optimal utilization of resources
Hands-on experience & sensitization to the challenges of growth & change management at all levels of plant operations; honed skills in anticipating and visualizing scenarios beforehand
Exhibited excellence in leading process improvement , lean manufacturing, cost reduction projects and implementing quality systems for enhancing production efficiency; enhanced the efficiency of workforce by focusing on technical & customer-oriented aspects
Extensive experience in managing inspection activities, qualification of welding procedures and monitoring welding jobs across projects
Excellence in conducting inspection of materials as per management requirement to ensure stringent quality control; adapted & implemented stage-by-stage quality system to ensure adherence to technical specifications and quality manual & standards
Front-led major role in planning shutdown, breakdown & preventive maintenance schedules of equipment and components of plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability
Decision-maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities
Overview
25
25
years of professional experience
3
3
years of post-secondary education
1
1
Certification
4
4
Languages
Work History
Head (Production & Maintenance)
Dynaroof Pvt. Ltd
Guwahati
04.2015 - Current
Key Result Areas:
Leading production planning, maintenance of all equipment, manpower management, inventory control & management, spare management
Enhancing uptime of machine and optimum utilization of resources, vendor development, co-ordination with vendors, budgeting, modification and maintenance of plant and equipment
Forecasting detailed production activities and finalization of requirements & specifications in consultation with production department as well as clients' requirement
Minimising performance bottlenecks for high productivity by maximizing men, material & machine
Appraising prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting same
Creating effective techniques to bring efficiency in-plant operations to improve quality standards & achieve maximum cost savings
Resolving product deficiencies by obtaining direct feedback from various project sites to enhance quality at fabrication shop floor
Adhering to ISO & OHSAS for implementations of systems across Fabrication Division
Analyzing near misses reported & reviewing shop floor HIRA to ensure safe working environment for workforce
Overcoming product audit & process audit observations through implementation of countermeasures
Minimizing cost impact through studies & its implementation
Ensuring works contract management with tendering to work allocation in due compliance with labor laws
Establishing operational strategic target plan & vision for driving business growth to achieve targeted departmental goals & KPIs; maintaining effective cost controls, capital and assets
Administering entire operations of new product development from initial to final stage including timely development of new products, design review at various stages & safe launch of the product
Implementing stringent quality control systems to enhance quality & reduce the rejection rate; improving productivity; ensuring adherence to the quality standards and supervising implementation of various stages of workflow using quality tools
Maintaining coordination with cross-functional departments for smooth functioning and accomplishing production as per customers' requirement & organizational guidelines
Used problem-solving skills to alleviate issues efficiently with minimal supervision.
Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
Followed safety protocols to minimize workplace accidents.
Manager (Operation & Maintenance)
Global Coke Products
Guwahati
02.2014 - 03.2015
Led operational activity & maintenance of all the equipment, vendor development, manpower management, modification of machinery for better performance
Maintained professional, organized, and safe environment for employees and patrons.
Cross-trained existing employees to maximize team agility and performance.
Controlled costs to keep business operating within budget and increase profits.
Communicated clearly with employees, suppliers and stakeholders to keep everyone on same page and working toward established business goals.
Improved safety procedures to create safe working conditions for workers.
Managed and motivated employees to be productive and engaged in work.
Planned and budgeted accurately to provide business with resources needed to operate smoothly.
Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
Successfully managed budgets and allocated resources to maximize productivity and profitability.
Maximized performance by monitoring daily activities and mentoring team members.
Piping Engineer
IVRCL Ltd
Dibrugarh
12.2009 - 02.2014
Led fabrication & erection of Piping, planning & execution of fabrication, erection, testing & commissioning of different services (Pipe lines), fabrication of technical structures, client & contractor billing at Ethylene Cracker Unit (Brahmaputra Cracker & Polymer Ltd.
Oversaw calculation of technical specifications for use in procurement of piping components and raw materials.
Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning.
In-Charge (Maintenance)
Cent Ply Pvt. Ltd.
Guwahati
12.2008 - 11.2009
Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
Provided safety education and technical training to maintenance crew to establish equipment repair standards.
Oversaw equipment and parts inventory and tracked shipments to reduce stock shortages.
Reviewed maintenance program for efficiency accuracy and timeliness, and provided feedback for improvement to company leadership.
Sr. Executive (Maintenance)
Dharampal Satyapal Ltd.
Agartala
09.2003 - 12.2008
Led the maintenance of all the equipment, manpower management, reducing the inventory, spare management, increasing the uptime of machine and optimum utilization of resources, vendor development, co-ordination with vendors, budgeting, modification and maintenance of plant and equipment
Employed optimal safety practices to reduce worksite complaints and hazards.
Collaborated with senior management to develop strategic initiatives and long term goals.
Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
Troubleshot equipment breakdowns and performed preventive maintenance.
Followed safety protocols to minimize workplace accidents.
Inspected and maintained equipment to keep items in top working condition.
Developed and implemented strategies to improve maintenance processes.
Monitored and documented work performance in maintenance logs in compliance with company guidelines.
Documented machine irregularities and completed repairs.
Increased overall lifespan of equipment by following preventive maintenance plans and executing unscheduled repairs.
Provided top quality control to eliminate maintenance downtime.
Site Engineer
M.T.I. (P) Ltd., Guwahati
Guwahati
07.2001 - 09.2003
Led fabrication& erection of pipelines at Hindustan Petroleum Corporation Ltd. Depot for shutdown & maintenance jobs &monitored all site related activities
Project Execution Engineer
U.B.Engineering Ltd., Pune
Jamnagar
08.1998 - 04.2001
Led fabrication & erection of heavy structures, planning & execution of fabrication, erection, testing & commissioning of different services (Pipe lines) for LPG Unit, Offsite Piping & Polypropylene flare
Monitored installation of materials and equipment for compliance with drawings and specifications.
Education
Diploma - Mechanical Engineering
Silchar Polytechnic Affiliated To A.S.C.T.E, Silchar
03.1993 - 03.1996
Skills
Production Planning
undefined
Affiliations
CAREER TIMELINE (Recent 3)Dynaroof Pvt. Ltd.Since Apr'15IVRCL Ltd.Global Coke Products
Certification
Internal Auditor Training on ISO 9001
Interests
Reading books
Videos on different manufacturing Processes
Timeline
Head (Production & Maintenance) - Dynaroof Pvt. Ltd
04.2015 - Current
Manager (Operation & Maintenance) - Global Coke Products
Stacker at Engineering and Allied Services Pvt. Ltd, Lift & Shift India Pvt. Ltd, Roadwings International Pvt. Ltd, Western Carriers India Pvt. Ltd, Tractor India Pvt. Ltd, Transworld Terminal Pvt. LtdStacker at Engineering and Allied Services Pvt. Ltd, Lift & Shift India Pvt. Ltd, Roadwings International Pvt. Ltd, Western Carriers India Pvt. Ltd, Tractor India Pvt. Ltd, Transworld Terminal Pvt. Ltd
Application Consultant /Senior Analyst at Rtv Tech Pvt Ltd (Subsidiary of Rupeeseed Pvt Ltd)Application Consultant /Senior Analyst at Rtv Tech Pvt Ltd (Subsidiary of Rupeeseed Pvt Ltd)