Summary
Overview
Work History
Education
Skills
Affiliations
Certification
Interests
Timeline
Debasish Chakraborty

Debasish Chakraborty

Head (Production & Maintenance)
Guwahati

Summary

  • Competent professional with nearly 25 years of experience in Production Planning, Fabrication & Erection
  • Proven success in managing production operations with a key focus on top & bottom line profitability by ensuring optimal utilization of resources
  • Hands-on experience & sensitization to the challenges of growth & change management at all levels of plant operations; honed skills in anticipating and visualizing scenarios beforehand
  • Exhibited excellence in leading process improvement , lean manufacturing, cost reduction projects and implementing quality systems for enhancing production efficiency; enhanced the efficiency of workforce by focusing on technical & customer-oriented aspects
  • Extensive experience in managing inspection activities, qualification of welding procedures and monitoring welding jobs across projects
  • Excellence in conducting inspection of materials as per management requirement to ensure stringent quality control; adapted & implemented stage-by-stage quality system to ensure adherence to technical specifications and quality manual & standards
  • Front-led major role in planning shutdown, breakdown & preventive maintenance schedules of equipment and components of plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability
  • Decision-maker with strong communication, interpersonal, collaborative, analytical, team building, problem-solving and organizational capabilities

Overview

25
25
years of professional experience
3
3
years of post-secondary education
1
1
Certification
4
4
Languages

Work History

Head (Production & Maintenance)

Dynaroof Pvt. Ltd
Guwahati
04.2015 - Current

Key Result Areas:

  • Leading production planning, maintenance of all equipment, manpower management, inventory control & management, spare management
  • Enhancing uptime of machine and optimum utilization of resources, vendor development, co-ordination with vendors, budgeting, modification and maintenance of plant and equipment
  • Forecasting detailed production activities and finalization of requirements & specifications in consultation with production department as well as clients' requirement
  • Minimising performance bottlenecks for high productivity by maximizing men, material & machine
  • Appraising prevalent manufacturing systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting same
  • Creating effective techniques to bring efficiency in-plant operations to improve quality standards & achieve maximum cost savings
  • Resolving product deficiencies by obtaining direct feedback from various project sites to enhance quality at fabrication shop floor
  • Adhering to ISO & OHSAS for implementations of systems across Fabrication Division
  • Analyzing near misses reported & reviewing shop floor HIRA to ensure safe working environment for workforce
  • Overcoming product audit & process audit observations through implementation of countermeasures
  • Minimizing cost impact through studies & its implementation
  • Ensuring works contract management with tendering to work allocation in due compliance with labor laws
  • Establishing operational strategic target plan & vision for driving business growth to achieve targeted departmental goals & KPIs; maintaining effective cost controls, capital and assets
  • Administering entire operations of new product development from initial to final stage including timely development of new products, design review at various stages & safe launch of the product
  • Implementing stringent quality control systems to enhance quality & reduce the rejection rate; improving productivity; ensuring adherence to the quality standards and supervising implementation of various stages of workflow using quality tools
  • Maintaining coordination with cross-functional departments for smooth functioning and accomplishing production as per customers' requirement & organizational guidelines
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Followed safety protocols to minimize workplace accidents.

Manager (Operation & Maintenance)

Global Coke Products
Guwahati
02.2014 - 03.2015
  • Led operational activity & maintenance of all the equipment, vendor development, manpower management, modification of machinery for better performance
  • Maintained professional, organized, and safe environment for employees and patrons.
  • Cross-trained existing employees to maximize team agility and performance.
  • Controlled costs to keep business operating within budget and increase profits.
  • Communicated clearly with employees, suppliers and stakeholders to keep everyone on same page and working toward established business goals.
  • Improved safety procedures to create safe working conditions for workers.
  • Managed and motivated employees to be productive and engaged in work.
  • Planned and budgeted accurately to provide business with resources needed to operate smoothly.
  • Trained personnel in equipment maintenance and enforced participation in exercises focused on developing key skills.
  • Successfully managed budgets and allocated resources to maximize productivity and profitability.
  • Maximized performance by monitoring daily activities and mentoring team members.

Piping Engineer

IVRCL Ltd
Dibrugarh
12.2009 - 02.2014
  • Led fabrication & erection of Piping, planning & execution of fabrication, erection, testing & commissioning of different services (Pipe lines), fabrication of technical structures, client & contractor billing at Ethylene Cracker Unit (Brahmaputra Cracker & Polymer Ltd.
  • Oversaw calculation of technical specifications for use in procurement of piping components and raw materials.
  • Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning.

In-Charge (Maintenance)

Cent Ply Pvt. Ltd.
Guwahati
12.2008 - 11.2009
  • Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
  • Provided safety education and technical training to maintenance crew to establish equipment repair standards.
  • Oversaw equipment and parts inventory and tracked shipments to reduce stock shortages.
  • Reviewed maintenance program for efficiency accuracy and timeliness, and provided feedback for improvement to company leadership.

Sr. Executive (Maintenance)

Dharampal Satyapal Ltd.
Agartala
09.2003 - 12.2008
  • Led the maintenance of all the equipment, manpower management, reducing the inventory, spare management, increasing the uptime of machine and optimum utilization of resources, vendor development, co-ordination with vendors, budgeting, modification and maintenance of plant and equipment
  • Employed optimal safety practices to reduce worksite complaints and hazards.
  • Collaborated with senior management to develop strategic initiatives and long term goals.
  • Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed safety protocols to minimize workplace accidents.
  • Inspected and maintained equipment to keep items in top working condition.
  • Developed and implemented strategies to improve maintenance processes.
  • Monitored and documented work performance in maintenance logs in compliance with company guidelines.
  • Documented machine irregularities and completed repairs.
  • Increased overall lifespan of equipment by following preventive maintenance plans and executing unscheduled repairs.
  • Provided top quality control to eliminate maintenance downtime.

Site Engineer

M.T.I. (P) Ltd., Guwahati
Guwahati
07.2001 - 09.2003
  • Led fabrication& erection of pipelines at Hindustan Petroleum Corporation Ltd. Depot for shutdown & maintenance jobs &monitored all site related activities

Project Execution Engineer

U.B.Engineering Ltd., Pune
Jamnagar
08.1998 - 04.2001
  • Led fabrication & erection of heavy structures, planning & execution of fabrication, erection, testing & commissioning of different services (Pipe lines) for LPG Unit, Offsite Piping & Polypropylene flare
  • Monitored installation of materials and equipment for compliance with drawings and specifications.

Education

Diploma - Mechanical Engineering

Silchar Polytechnic Affiliated To A.S.C.T.E, Silchar
03.1993 - 03.1996

Skills

Production Planning

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Affiliations

CAREER TIMELINE (Recent 3)Dynaroof Pvt. Ltd.Since Apr'15IVRCL Ltd.Global Coke Products

Certification

Internal Auditor Training on ISO 9001

Interests

Reading books

Videos on different manufacturing Processes

Timeline

Head (Production & Maintenance) - Dynaroof Pvt. Ltd
04.2015 - Current
Manager (Operation & Maintenance) - Global Coke Products
02.2014 - 03.2015
Piping Engineer - IVRCL Ltd
12.2009 - 02.2014
In-Charge (Maintenance) - Cent Ply Pvt. Ltd.
12.2008 - 11.2009

Internal Auditor Training on ISO 9001

04-2005
Sr. Executive (Maintenance) - Dharampal Satyapal Ltd.
09.2003 - 12.2008
Site Engineer - M.T.I. (P) Ltd., Guwahati
07.2001 - 09.2003
Project Execution Engineer - U.B.Engineering Ltd., Pune
08.1998 - 04.2001
Silchar Polytechnic Affiliated To A.S.C.T.E - Diploma, Mechanical Engineering
03.1993 - 03.1996
Debasish ChakrabortyHead (Production & Maintenance)