Debiprasad Banerjee
TATA NAGAR , Jharkhand
Summary
Dynamic PPC Manager at Ramakrishna Forgings Ltd (RKFL) with a proven over all track record of 14 years in Logistics Management , WMC (Waste Management & Control ) , Production Planning , WMS ( Warehouse Management System ) and Team leadership. Successfully achieved a monthly target of $20 crore in direct sales while implementing Kaizen for continuous improvement. Recognized for enhancing operational efficiency and fostering a collaborative team environment. Diligent professional with many years of experience maintaining seamless business operations. Smoothly administers budgets, trains staff and monitors procedures to maximize efficiency and balance objectives with operational requirements. Exceptional skills in Inventory management, loss prevention, vendor negotiation, Dispatch, and Logistics management, Warehouse management .
Overview
13
13
years of professional experience
Work History
Manager in PPC (Production Planning & Control)
Ramakrishna Forgings Ltd
Jamshedpur
02.2025 - Current
- Analyzed customer feedback data to develop action plans for improving services offered.
- Conducted regular meetings with staff to discuss progress and identify areas of improvement.
- Negotiated contracts with vendors to secure favorable terms and pricing.
- Created and managed budgets for travel, training, and team-building activities.
- Produced thorough, accurate and timely reports of project activities.
- Recruited and hired qualified candidates to fill open positions.
- Provided leadership during times of organizational change or crisis situations.
- Conducted performance evaluations, providing feedback and coaching for team development.
- Ensured compliance with industry regulations and company policies.
- Managed inventory levels to meet demand without overstocking, reducing waste.
- OTD (On Time Delivery) to Indian Railways, like MCF, ICF, RCF, SER, NER, SR, Kolkata Metro, and JCB & THCM Bucket 1.2, 4.1, 3.3.
- Achieve a monthly target of $25 crore from direct sales.
- Ensure timely production of Railway product like Bogie frame , Bolster , Buckets for JCB and THCM ,
- Analyzed market trends and competitor activity to inform business strategy.
- Monitored staff performance and addressed issues.
- Managed vendor relationships by negotiating contracts and ensuring timely delivery of goods and services.
- Planned and led team meetings to review business results and communicate new and ongoing priorities.
- Coached, mentored and trained team members in order to improve their job performance.
- Established and monitored KPIs to evaluate performance and identify areas for improvement.
- Remained calm and professional in stressful circumstances and effectively diffused tense situations.
Senior Manufacturing Officer
Godrej & Boyce Mfg. Co. Ltd
11.2017 - 02.2025
- Support Factory Head to achieve project details.
- Quality improving step taking by controlling over PPM.
- Making daily production planning with a team.
- Managing outbound Logistic and ensure the damage free delivery.
- Managing of all warehouses at factory level.
- Managing Bill of material.
- Taking receipt of incoming material and error free processing of all invoices (goods and services) and ensuring of timely processing of all the purchase invoices.
- Assist factory head for monthly performance monitoring, analysis of financial report and formulating project for the team.
- Implement spare tool implement process.
- Involving in developing, managing and conduct audit at vendor.
- Ensure proper identification of material as per material dispatch.
- Receive material from production duly confirmed by quality for dispatch.
- Prepare invoice export & domestic material.
- Lined-up material as per the work order & order & availability of material.
- Arrange transporter as per the need of dispatch.
- To ensure material to be dispatched is as per packing list, delivery challan tax invoice and receive LR copy.
- To arrange the transportation for material dispatch considering commercial terms & conditions after negotiation with the different transporter.
- E-way Bill generation.
- Export document Preparation (COA, MSDS, PURCHASE INVOICE, Fumigation Certificate, Import BL, PACKAGING DETAILS)
- Awarded with reap for conducting the testing of UEP (Urban Electric Power) Battery in stacker application of material handling equipment on 15 July 2019.
- Awarded with reap for dispatch of machine to Ross in spite of all challenges on 17 December 2021.
- Awarded with reap For ensuring timely area clearance and good housekeeping in all common areas of Plant 18-A on March- 2022.
- Awarded with reap For taking active part in timely clearing of scrap outside the plant on September - 2022.
- Awarded with reap For Participation in Kaizen Competition during GRACE Fest on December - 2022.
- Awarded with reap For achieving Zero Stock variance and zero ITR for FY 2022- 23 on April -2023.
- Special training achieved: Team building, Problem solving by fish bone diagram, Loss Time Analysis, Implementation of Poka-yoke, DWM (Daily Work Management), Making DN (Debit Note) through ERP, Inventory Management, Warehouse management at factory level, E-way Bill generation.
Operating Engineer
GKN Drive Line India Pvt. Ltd.
07.2013 - 07.2017
- Support Department Head to achieve monthly production target with effective utilization of available resources.
- Handling all CNC & SPM machines.
- Man, power handling in a shift.
- Review control plan on monthly basis.
- Ability of good Program understanding & editing of FANUC & SIEMENS series.
- All types of setup procedure in CNC & SPM machines.
- Ability to continuous quality improvement having zero defects.
- Motivate and guide associates for process improvement, productivity improvement, implementation of kaizen, control on PPM.
- OEE improvement by analysis of data, Losses recording and their reduction by systematic method.
- Use of kaizen, poka-yoke, one-point lesion (OPL) & 5S to reduce losses i.e., down time, quality defect.
- Best employee for the month of December 2016.
- Highest production achieved during working in FOR CELL.
- IMPLEMENT of a special sensor to resolve one savior customer complain of double track quality issue with the help of maintains team.
- Special training achieved: Kaizen, 5S, SPC.
Trainee Technician
Jayhind Ltd.
07.2012 - 07.2013
- Support Section in charge to achieve daily production target.
- Keep routine check of critical specification.
- Responsible to carry day-to-day production processes as per operation sheets and maintain quality of components.
- Responsible to take corrective action on non-conformities reported from customer department, QA, field and observed during routine inspection.
- Routine inspection of critical specification.
- Handling NC Machine in Core Shop of GDC department.
Education
Course Diploma - Mechanical
SCTE&VT Odisha
01.2011
Class XII - English
Board Odisha
01.2008
Class X - Oriya
Board Odisha
01.2006
Skills
- Logistics Management
- Warehouse management
- PPC (Production Planning & Control )
- Dispatch
- Inbound
- Import, Export
- GRN
- Debit note
- Kaizen
- Store Management
- MRN
- FIFO
- Outbound logistics
- SCM
- Stock audit
- Freight forwarding
- Export
- Battery
- Infor LN ERP
- SAP
- Excel
- Word
- Master CAM
- CNC Lathe Programming
- AutoCAD
- Outlook
- Direct Sale
- Production planning
Hobbies and Interests
- BOOK READING
- OLD FILM WATCHING
Projects
Refrigerator, 90 Days, Refrigerator is a Device which removes heat from substance by refrigeration process. Implementation Of Location Control, 4 Months
Courses Certifications
- Master CAM In Milling, CNC Manual Lathe Programming & AutoCAD
- Solid Works
Personal Information
Timeline
Manager in PPC (Production Planning & Control)
Ramakrishna Forgings Ltd
02.2025 - Current
Senior Manufacturing Officer
Godrej & Boyce Mfg. Co. Ltd
11.2017 - 02.2025
Operating Engineer
GKN Drive Line India Pvt. Ltd.
07.2013 - 07.2017
Trainee Technician
Jayhind Ltd.
07.2012 - 07.2013
Course Diploma - Mechanical
SCTE&VT Odisha
Class XII - English
Board Odisha
Class X - Oriya
Board Odisha
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