DEEPAK KUMAR
Chemical Engineer II
Ludhiana
Summary
Chemical Engineer with nearly 8 years of experience in refinery and petrochemical operations, focusing on process monitoring, troubleshooting, optimization, and data analytics. Skilled in CCR Platforming, Aromatics, FCC and PSA processes, with expertise in leveraging data science and analytics for unit performance enhancement.
Overview
8
8
years of professional experience
Work History
Chemical Engineer II
HONEYWELL UOP
08.2022 - Current
- Analyzing connected customer operations through remote monitoring of their data and assisting with defining and quantifying customer benefits. Also guiding them in getting the benefit by suggesting changes.
- Conducted in-depth analysis of Platforming and FCC units using Kinetic Models and the ProCalc tool in Excel, optimizing catalyst performance for enhanced unit efficiency.
- Performed predictive modeling of reactor delta pressure and temperature using SEEQ.
- Identifying and troubleshooting issues with the help of simulation tool Unisim. Also ensured smooth running of Unisim models for generating credible outputs.
- Executed contractual performance evaluations for UOP CCR Platforming, Aromatics, and FCC units, focusing on troubleshooting, monitoring key process parameters, assessing product yields and quality, evaluating catalyst health and remaining life, and providing recommendations to optimize unit performance for desired product yield and quality
- Developed benchmarking for FCC technology to facilitate peer customer data comparison and performance evaluation.
- Utilized Python scripts for report generation and ensured error resolution for seamless functionality.
- Currently analyzing customer data to derive insights and quantify them in monetary terms, aiming to enhance customer profitability.
- Designed automated alerts for PSA and FCC units to track and flag deviations from ideal operating conditions.
- Proactively analyzed trends, identified patterns, conducted diagnostic investigations, and communicated insights to implement solutions that prevent future issues.
- Presented a poster on FCC cyclone erosion estimation and lifespan prediction at Honeywell TCO 2023. The conference included experts from various fields.
Process Engineer
RELIANCE INDUSTRIES LIMITED
07.2017 - 08.2022
- Engaged in a comprehensive study of Refinery and Petrochemical units, focusing on CCR Platforming and PX-Aromatics.
- Troubleshooting any issue arising in the unit including catalyst regeneration system issues, distillation column operation stabilization, reactor temperature fluctuations, pump and compressor operations etc. maintaining the product yield and quality.
- Tracking and interpreting data to regulate process parameters within standard operating conditions. Enhancing plant efficiency by optimizing operating parameters and minimizing utility consumption using APC systems.
- Simulation of columns for troubleshooting and for optimization using Aspen plus
- Managed a team of Panel Operators and Field Executives to control process parameters through field operations and the Distributed Control System (DCS). Oversaw decision-making during operational abnormalities and emergency situations to ensure prompt resolution.
- Performed a “what-if” analysis of risk scenarios, evaluating the impact of existing barriers and highlighting areas for improvement.
- Planned and optimized turnaround activities to ensure timely unit startup.
- Participated in various Haz-Op studies, MOC Implementation, Root Cause analysis studies.
- Enhanced subordinates’ skills by conducting process training sessions.
Education
B.E. - Chemical Engineering
DR. Shanti Swarup Bhatnagar University Institute of Chemical Engg. And Technology
07.2013 - 5 2017
Skills
Seeq Advanced Analytics
Microsoft Excel
Microsoft Powerpoint
Aspen Plus
Unisim
Troubleshooting
Accomplishments
- Recognized by Honeywell UOP for successfully resolving issues, coordinating with various stakeholders and ensuring timely completion of the Customer Process Reliability Advisor dashboard migration.
Timeline
Chemical Engineer II
HONEYWELL UOP
08.2022 - Current
Process Engineer
RELIANCE INDUSTRIES LIMITED
07.2017 - 08.2022
B.E. - Chemical Engineering
DR. Shanti Swarup Bhatnagar University Institute of Chemical Engg. And Technology
07.2013 - 5 2017
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