DEEPAK KUMAR
Amarpur,Dhansoi, Buxar
Summary
Senior Technician with 7 years of experience in paint shop operations across aerospace,defense, and automotive industries. Proven expertise in robotic&manual spray painting, paint shop maintenance, OEE improvement, lean manufacturing practices, 5S implementation, and FOD (Foreign Object Debris) control. Recognized for driving zero rework, zero customer complaints, and 90%+ OEE. Skilled at training teams, implementing process improvements, and ensuring workplace safety. Awarded multiple times for Kaizen innovations and quality excellence.
Overview
7
7
years of professional experience
6
6
years of post-secondary education
Work History
Senior Technician
TATA Advanced Systems Ltd
Hyderabad
12.2024 - Current
- Optimized robotic spray parameters, achieving 100% reduction in rework and scrap.
- Consistently achieved OEE >90%, meeting strict aerospace production standards.
- Conducted 5S, safety audits, and zero-incident operations.
- Planned and coordinated manpower to ensure smooth production flow.
- Implemented FOD (Foreign Object Debris) control practices, reducing risk of contamination in paint shop.
- Developed paint rework processes to recover defective parts and maintain zero customer complaints.
- Led 5S implementation projects in paint shop, improving workplace organization and efficiency.
- Performed regular 5S audits, achieving compliance >95% and maintaining a safe, clutter-free work environment.
- Supported quality inspections and documentation for customer audits.
Technician
TPI Composites India Pvt Ltd
Chennai
01.2020 - 11.2024
- Delivered 100% cycle time adherence while maintaining top-quality output.
- Trained workers on advanced spray painting techniques and safety compliance.
- Reduced non-conforming products by implementing process improvements.
- Achieved zero first-aid injuries across 5 years of tenure.
- Supported 5S awareness and training sessions for workers, improving discipline and reducing waste.
- Actively contributed to continuous improvement initiatives in paint shop.
Company Apprentice
Daimler India Commercial Vehicles Pvt Ltd
Chennai
01.2019 - 01.2020
- Assisted in DFT/WFT measurements, paint mixing, and booth operations.
- Performed paint lab inspections and quality documentation.
- Learned industry-standard safety and lean practices in automotive painting.
Education
ITI - Fitter
Baliapur Institute of Technology
Ranchi , India 07.2018 - 08.2020
12th -
Gandhi Smarak High School
Dhansoi 06.2015 - 03.2018
10th -
Gandhi Smarak High School
Dhansoi 03.2014 - 05.2015
Skills
- Robotic & Manual Spray Application
- Paint Shop Operations
- DFT/WFT Measurements & Quality Control
- FOD Control & Prevention
- Lean Manufacturing
- Kaizen
- 5S
- TPM
- OEE Monitoring
- Process Optimization
- Safety Compliance
- Zero-Defect Initiatives
- SAP
- MIS Documentation
- Reporting
- Worker Training
- Certification
- Team Coordination
- Manpower Planning
- Strong Communication
- Problem-Solving
- Production planning
- Quality inspection
- Process improvement
- Cycle time adherence
- Problem solving
- Effective communication
- Team collaboration
- Continuous improvement
- Safety awareness
- Safety
- Customer support
- Performance optimization
- Written/Verbal communication
- Cost control
- Documentation and reporting
- Production scheduling
Core Competencies
Robotic & Manual Spray Application (Primer, Top Coat, Clear Coat, Paint Mixing), Paint Shop Operations (Spray Booth, Paint Mix Room, Paint Lab), DFT/WFT Measurements & Quality Control, FOD (Foreign Object Debris) Control & Prevention, Lean Manufacturing, Kaizen, 5S, TPM, OEE Monitoring & Process Optimization, Safety Compliance & Zero-Defect Initiatives, SAP (Paint Shop, Production Modules), MIS Documentation & Reporting, Worker Training & Certification, Team Coordination & Manpower Planning, Strong Communication & Problem-Solving
Languages
- Hindi, Fluent
- English, Proficient
- Tamil, Basic
Awards
- Kaizen Star of the Month - Recognized for innovative process improvements.
- Super Star Quality of the Month - Awarded for consistent excellence in quality performance.
- Maintained zero customer complaints across multiple projects.
Personal Information
- Date of Birth: 01/20/00
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Languages
Hindi
First Language
English
Advanced
C1
Tamil
Upper Intermediate
B2
Hobbies and Interests
- Playing Cricket
- Listening to Music
- Reading Newspapers
Declarance
I hereby declare that all the above-mentioned information is true and correct to the best of my knowledge and belief.
Timeline
Senior Technician
TATA Advanced Systems Ltd
12.2024 - Current
Technician
TPI Composites India Pvt Ltd
01.2020 - 11.2024
Company Apprentice
Daimler India Commercial Vehicles Pvt Ltd
01.2019 - 01.2020
ITI - Fitter
Baliapur Institute of Technology
07.2018 - 08.2020
12th -
Gandhi Smarak High School
06.2015 - 03.2018
10th -
Gandhi Smarak High School
03.2014 - 05.2015