Summary
Overview
Work History
Education
Skills
Core Competencies
Languages
Awards
Personal Information
Languages
Hobbies and Interests
Declarance
Timeline
Generic

DEEPAK KUMAR

Amarpur,Dhansoi, Buxar

Summary

Senior Technician with 7 years of experience in paint shop operations across aerospace,defense, and automotive industries. Proven expertise in robotic&manual spray painting, paint shop maintenance, OEE improvement, lean manufacturing practices, 5S implementation, and FOD (Foreign Object Debris) control. Recognized for driving zero rework, zero customer complaints, and 90%+ OEE. Skilled at training teams, implementing process improvements, and ensuring workplace safety. Awarded multiple times for Kaizen innovations and quality excellence.

Overview

7
7
years of professional experience
6
6
years of post-secondary education

Work History

Senior Technician

TATA Advanced Systems Ltd
Hyderabad
12.2024 - Current
  • Optimized robotic spray parameters, achieving 100% reduction in rework and scrap.
  • Consistently achieved OEE >90%, meeting strict aerospace production standards.
  • Conducted 5S, safety audits, and zero-incident operations.
  • Planned and coordinated manpower to ensure smooth production flow.
  • Implemented FOD (Foreign Object Debris) control practices, reducing risk of contamination in paint shop.
  • Developed paint rework processes to recover defective parts and maintain zero customer complaints.
  • Led 5S implementation projects in paint shop, improving workplace organization and efficiency.
  • Performed regular 5S audits, achieving compliance >95% and maintaining a safe, clutter-free work environment.
  • Supported quality inspections and documentation for customer audits.

Technician

TPI Composites India Pvt Ltd
Chennai
01.2020 - 11.2024
  • Delivered 100% cycle time adherence while maintaining top-quality output.
  • Trained workers on advanced spray painting techniques and safety compliance.
  • Reduced non-conforming products by implementing process improvements.
  • Achieved zero first-aid injuries across 5 years of tenure.
  • Supported 5S awareness and training sessions for workers, improving discipline and reducing waste.
  • Actively contributed to continuous improvement initiatives in paint shop.

Company Apprentice

Daimler India Commercial Vehicles Pvt Ltd
Chennai
01.2019 - 01.2020
  • Assisted in DFT/WFT measurements, paint mixing, and booth operations.
  • Performed paint lab inspections and quality documentation.
  • Learned industry-standard safety and lean practices in automotive painting.

Education

ITI - Fitter

Baliapur Institute of Technology
Ranchi , India
07.2018 - 08.2020

12th -

Gandhi Smarak High School
Dhansoi
06.2015 - 03.2018

10th -

Gandhi Smarak High School
Dhansoi
03.2014 - 05.2015

Skills

  • Robotic & Manual Spray Application
  • Paint Shop Operations
  • DFT/WFT Measurements & Quality Control
  • FOD Control & Prevention
  • Lean Manufacturing
  • Kaizen
  • 5S
  • TPM
  • OEE Monitoring
  • Process Optimization
  • Safety Compliance
  • Zero-Defect Initiatives
  • SAP
  • MIS Documentation
  • Reporting
  • Worker Training
  • Certification
  • Team Coordination
  • Manpower Planning
  • Strong Communication
  • Problem-Solving
  • Production planning
  • Quality inspection
  • Process improvement
  • Cycle time adherence
  • Problem solving
  • Effective communication
  • Team collaboration
  • Continuous improvement
  • Safety awareness
  • Safety
  • Customer support
  • Performance optimization
  • Written/Verbal communication
  • Cost control
  • Documentation and reporting
  • Production scheduling

Core Competencies

Robotic & Manual Spray Application (Primer, Top Coat, Clear Coat, Paint Mixing), Paint Shop Operations (Spray Booth, Paint Mix Room, Paint Lab), DFT/WFT Measurements & Quality Control, FOD (Foreign Object Debris) Control & Prevention, Lean Manufacturing, Kaizen, 5S, TPM, OEE Monitoring & Process Optimization, Safety Compliance & Zero-Defect Initiatives, SAP (Paint Shop, Production Modules), MIS Documentation & Reporting, Worker Training & Certification, Team Coordination & Manpower Planning, Strong Communication & Problem-Solving

Languages

  • Hindi, Fluent
  • English, Proficient
  • Tamil, Basic

Awards

  • Kaizen Star of the Month - Recognized for innovative process improvements.
  • Super Star Quality of the Month - Awarded for consistent excellence in quality performance.
  • Maintained zero customer complaints across multiple projects.

Personal Information

  • Date of Birth: 01/20/00
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Married

Languages

Hindi
First Language
English
Advanced
C1
Tamil
Upper Intermediate
B2

Hobbies and Interests

  • Playing Cricket
  • Listening to Music
  • Reading Newspapers

Declarance

I hereby declare that all the above-mentioned information is true and correct to the best of my knowledge and belief.

Timeline

Senior Technician

TATA Advanced Systems Ltd
12.2024 - Current

Technician

TPI Composites India Pvt Ltd
01.2020 - 11.2024

Company Apprentice

Daimler India Commercial Vehicles Pvt Ltd
01.2019 - 01.2020

ITI - Fitter

Baliapur Institute of Technology
07.2018 - 08.2020

12th -

Gandhi Smarak High School
06.2015 - 03.2018

10th -

Gandhi Smarak High School
03.2014 - 05.2015
DEEPAK KUMAR