DEEPAK RAO
MECHANICAL ENGINEER
Dharwad
Summary
Proactive manager with demonstrated leadership abilities, strategic planning expertise, and problem-solving acumen. Assisting senior managers in accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands. Team-oriented professional with a knack for creative thinking and a passion for learning new technologies, adaptable to various work environments, and known for strong communication skills.
Overview
14
14
years of professional experience
2
2
Certifications
4
4
Languages
Work History
DEPUTY MANAGER- ME
AEQUS INDIA PVT LTD
07.2023 - Current
- Leading as a Manufacturing Engineer (NPI & Process development) and Development of High Precision Technology Products in electronic industry
- Green field project Handling at CNC projects with more managing at Secondary Process includes Epoxy Process, Finishing Process & Blasting process
- More concentrating & Handling to bring up Finishing process like 5 Axis polishing process includes sponge pad polishing, Drag fluid Polishing includes Abrasive polishing, Tumbling includes abrasives for Burr removal & polish, lapping process, Thread glue process.
- Also handling more critical process like MAB-Micro Abrasive blasting & Shot Blasting with more of ceramic media
- New Product Development &Transition: Feasibility study, trails and first article prove out (FAI)
- Process Establishment, MOC approvals, Machine Trials and Establishment, design plant layout & cell. Conduct time and method studies, line balancing, prevent process bottlenecks and improve process.
Instruct production employees and shop supervisors in proper use of tools and implementation of
planned methods & processes and technical support for the problems, analyzing root cause and
implement corrective actions as needed. - Establish manufacturing methods, APQP, PPAP, Process Flow, FMEA & Control Plan .
- Machine optimization for achieving volume for new process , Driving through Proto, Pre-launch & Production handover process also by driving through PFD, Programs, layouts etc
- SAP submission for New products through BOM & Routing and CAPEX PR initiations
- Improved team efficiency by streamlining processes and implementing innovative management strategies.
- Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
- Collaborated with cross-functional teams to drive business growth and achieve corporate objectives.
- Increased customer satisfaction levels by developing targeted strategies to address client concerns effectively.
- Created and maintained a strong team culture that promoted high levels of collaboration, employee satisfaction, and overall performance.
- Mentored junior staff members on best practices for project management and team collaboration skills, fostering a supportive work environment.
- Developed strong relationships with stakeholders to facilitate smooth communication and project completion.
Technical Assistant & PM to CEO
Hospet Steels Limited
09.2021 - 06.2023
- Work closely and effectively with CEO to keep him informed of upcoming commitments and responsibilities, following up appropriately.
- Maintain high-level understanding of interdepartmental process as to assist in facilitating appropriate communication.
- Coordinate budget activity through tracking, reconciling and processing
- Effectively run the Monthly Review meetings in coordination with all Key stakeholders and follow-up appropriately
- Facilitate special projects as assigned
- Provide project management support for complex planning and execution
- Handles matters expeditiously, proactively, and follow through on projects to successful completion , often with deadline pressures.
SENIOR ENGINEER - TSG, PROCESS Engg & NPD
SPICER INDIA PVT LTD
01.2018 - 06.2021
- Process Design for Drive train Products such as Yokeshaft, sleevemuff, Flange yoke & Tube yoke
- NPD process Handling and driving it through all stage gate process including APQP
- Through NPD process taking the initiative for PFMEA, machine optimization for achieving volume for new process , Manufacturing feasibility preparations ,Control plans preparation,Control sheet preparation through Quality, Driving through Pro to, Pr-launch & Production handover process also by driving through PFD, Programs, layouts etc.
- SAP submission for New products through BOM & Routing & taking care to complete it within time for On-time arrival to plant & Delivery to customer through Production Booking
- From last one year Have completed 200 machines asset linkage in SAP, & nearly 7000 products for its correct linkage in SAP with near correct Cycle time optimization to help reduce variation in Cost for company
- Have taken initiatives for effective Commissioning of New CNC machines for Both HMC & VMC
- Have Taken effective participation's in Kaizen Competitions, Have completed Six-sigma Yellow Belt certification though Anand Group, also earned Advanced Microsoft Excel learning certificate
- Have taken initiative in Reducing Cycle time and winning best person for productivity Improvement for year 2018 & Best kaizen for Productivity Improvement in year 2020, Also selected for IIT Madras- Process improvement Campaign
- PFMEA & APQP, New Product Developments, Kaizen, process improvements
- Manufacturing Feasibility, Stage gate Preparations for effective handover procedure
- Managing production channel for achieving the production & plant targets
- Cycle time optimization efficiency monitoring, TOOL TRIALS
- Have worked on Robot Automation, IOT
- Process sheet preparations, Tooling sheet preparation, Layout optimizations
SENIOR ENGINEER - PRODUCTION
BIESSE MANUFACTURING INDIA PVT LTD
06.2016 - 12.2018
- NC Process sheet preparations, tooling sheet preparation
- Cycle time estimation, cycle time reduction
- NC programming for Gantry and universal head CNC Machines
- Process improvement, STD Time fixing up
- Creating Setup Drawings for Machine Operators
- Experience in PROCESS & PLANNING
- Managing production channel for achieving the production & plant targets
- Cycle time optimization efficiency monitoring.
- Design & Manufacturing of Fixtures In-house purpose
PRODUCTION EXECUTIVE
AMS BHARGAVA MACHINING PVT LTD
06.2011 - 06.2016
- Job setting and proving varies parts
- Programming and process development for new components
- Quality control and inspection of machined parts
- Measuring and monitoring quality goals
- Monitoring and follow up of all action plans
- Collecting customer response, Analyzing and improving quality requirements
- Production Planning, Tools life monitoring
Education
BE - Mechanical
BVB COLLEGE OF ENGINEERING& TECHNOLOGY
HUBLI, Karnataka12th - undefined
SMPU College
10th - undefined
BMEM High School
Skills
Driving Process for different Drive train products like Yokeshaft, Tubeyokes, Yoke sleeve etc
Driving Process for Finishing process like Sponge pad polish, Drag fluid polish, Tumbling, Epoxy dispensing, Lapping, Micro abrasive blasting
SAP for BOM
Routing
PR
Routing analysis
Asset correction
Asset-linkage to Work-center
Cost-center
Cycle time estimation
Process optimization
Cycle time reduction
PFMEA
APQP
Personal Information
- Father's Name: Late. K Srinivas Rao
- Mother's Name: Smt. Varija S Rao
- Date of Birth: 10/26/85
- Nationality: Indian
Certification
SIX SIGMA YELLOW BELT CERTIFIED
Timeline
DEPUTY MANAGER- ME
AEQUS INDIA PVT LTD
07.2023 - Current
SIX SIGMA GREEN BELT CERTIFIED
02-2022
SIX SIGMA YELLOW BELT CERTIFIED
11-2021
Technical Assistant & PM to CEO
Hospet Steels Limited
09.2021 - 06.2023
SENIOR ENGINEER - TSG, PROCESS Engg & NPD
SPICER INDIA PVT LTD
01.2018 - 06.2021
SENIOR ENGINEER - PRODUCTION
BIESSE MANUFACTURING INDIA PVT LTD
06.2016 - 12.2018
PRODUCTION EXECUTIVE
AMS BHARGAVA MACHINING PVT LTD
06.2011 - 06.2016
12th - undefined
SMPU College
10th - undefined
BMEM High School
BE - Mechanical
BVB COLLEGE OF ENGINEERING& TECHNOLOGY