DEEPAK RAO
MECHANICAL ENGINEER
Dharwad
Summary
Proactive manager with demonstrated leadership abilities, strategic planning expertise, and problem-solving acumen. Assisting senior managers in accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands. Team-oriented professional with a knack for creative thinking and a passion for learning new technologies, adaptable to various work environments, and known for strong communication skills.
Overview
14
14
years of professional experience
2
2
Certifications
4
4
Languages
Work History
DEPUTY MANAGER- ME
AEQUS INDIA PVT LTD
07.2023 - Current
- Leading as a Manufacturing Engineer (NPI & Process development) and Development of High Precision Technology Products in electronic industry
- Green field project Handling at CNC projects with more managing at Secondary Process includes Epoxy Process, Finishing Process & Blasting process
- More concentrating & Handling to bring up Finishing process like 5 Axis polishing process includes sponge pad polishing, Drag fluid Polishing includes Abrasive polishing, Tumbling includes abrasives for Burr removal & polish, lapping process, Thread glue process.
- Also handling more critical process like MAB-Micro Abrasive blasting & Shot Blasting with more of ceramic media
- New Product Development &Transition: Feasibility study, trails and first article prove out (FAI)
- Process Establishment, MOC approvals, Machine Trials and Establishment, design plant layout & cell. Conduct time and method studies, line balancing, prevent process bottlenecks and improve process.
Instruct production employees and shop supervisors in proper use of tools and implementation of
planned methods & processes and technical support for the problems, analyzing root cause and
implement corrective actions as needed. - Establish manufacturing methods, APQP, PPAP, Process Flow, FMEA & Control Plan .
- Machine optimization for achieving volume for new process , Driving through Proto, Pre-launch & Production handover process also by driving through PFD, Programs, layouts etc
- SAP submission for New products through BOM & Routing and CAPEX PR initiations
- Improved team efficiency by streamlining processes and implementing innovative management strategies.
- Identified areas for improvement within the department, implementing strategic initiatives to address gaps in performance or resources.
- Collaborated with cross-functional teams to drive business growth and achieve corporate objectives.
- Increased customer satisfaction levels by developing targeted strategies to address client concerns effectively.
- Created and maintained a strong team culture that promoted high levels of collaboration, employee satisfaction, and overall performance.
- Mentored junior staff members on best practices for project management and team collaboration skills, fostering a supportive work environment.
- Developed strong relationships with stakeholders to facilitate smooth communication and project completion.
Technical Assistant & PM to CEO
Hospet Steels Limited
09.2021 - 06.2023
- Work closely and effectively with CEO to keep him informed of upcoming commitments and responsibilities, following up appropriately.
- Maintain high-level understanding of interdepartmental process as to assist in facilitating appropriate communication.
- Coordinate budget activity through tracking, reconciling and processing
- Effectively run the Monthly Review meetings in coordination with all Key stakeholders and follow-up appropriately
- Facilitate special projects as assigned
- Provide project management support for complex planning and execution
- Handles matters expeditiously, proactively, and follow through on projects to successful completion , often with deadline pressures.
SENIOR ENGINEER - TSG, PROCESS Engg & NPD
SPICER INDIA PVT LTD
01.2018 - 06.2021
- Process Design for Drive train Products such as Yokeshaft, sleevemuff, Flange yoke & Tube yoke
- NPD process Handling and driving it through all stage gate process including APQP
- Through NPD process taking the initiative for PFMEA, machine optimization for achieving volume for new process , Manufacturing feasibility preparations ,Control plans preparation,Control sheet preparation through Quality, Driving through Pro to, Pr-launch & Production handover process also by driving through PFD, Programs, layouts etc.
- SAP submission for New products through BOM & Routing & taking care to complete it within time for On-time arrival to plant & Delivery to customer through Production Booking
- From last one year Have completed 200 machines asset linkage in SAP, & nearly 7000 products for its correct linkage in SAP with near correct Cycle time optimization to help reduce variation in Cost for company
- Have taken initiatives for effective Commissioning of New CNC machines for Both HMC & VMC
- Have Taken effective participation's in Kaizen Competitions, Have completed Six-sigma Yellow Belt certification though Anand Group, also earned Advanced Microsoft Excel learning certificate
- Have taken initiative in Reducing Cycle time and winning best person for productivity Improvement for year 2018 & Best kaizen for Productivity Improvement in year 2020, Also selected for IIT Madras- Process improvement Campaign
- PFMEA & APQP, New Product Developments, Kaizen, process improvements
- Manufacturing Feasibility, Stage gate Preparations for effective handover procedure
- Managing production channel for achieving the production & plant targets
- Cycle time optimization efficiency monitoring, TOOL TRIALS
- Have worked on Robot Automation, IOT
- Process sheet preparations, Tooling sheet preparation, Layout optimizations
SENIOR ENGINEER - PRODUCTION
BIESSE MANUFACTURING INDIA PVT LTD
06.2016 - 12.2018
- NC Process sheet preparations, tooling sheet preparation
- Cycle time estimation, cycle time reduction
- NC programming for Gantry and universal head CNC Machines
- Process improvement, STD Time fixing up
- Creating Setup Drawings for Machine Operators
- Experience in PROCESS & PLANNING
- Managing production channel for achieving the production & plant targets
- Cycle time optimization efficiency monitoring.
- Design & Manufacturing of Fixtures In-house purpose
PRODUCTION EXECUTIVE
AMS BHARGAVA MACHINING PVT LTD
06.2011 - 06.2016
- Job setting and proving varies parts
- Programming and process development for new components
- Quality control and inspection of machined parts
- Measuring and monitoring quality goals
- Monitoring and follow up of all action plans
- Collecting customer response, Analyzing and improving quality requirements
- Production Planning, Tools life monitoring
Education
BE - Mechanical
BVB COLLEGE OF ENGINEERING& TECHNOLOGY
HUBLI, Karnataka12th - undefined
SMPU College
10th - undefined
BMEM High School
Skills
Personal Information
- Father's Name: Late. K Srinivas Rao
- Mother's Name: Smt. Varija S Rao
- Date of Birth: 10/26/85
- Nationality: Indian
Certification
SIX SIGMA YELLOW BELT CERTIFIED
Timeline
DEPUTY MANAGER- ME
AEQUS INDIA PVT LTD
07.2023 - Current
SIX SIGMA GREEN BELT CERTIFIED
02-2022
SIX SIGMA YELLOW BELT CERTIFIED
11-2021
Technical Assistant & PM to CEO
Hospet Steels Limited
09.2021 - 06.2023
SENIOR ENGINEER - TSG, PROCESS Engg & NPD
SPICER INDIA PVT LTD
01.2018 - 06.2021
SENIOR ENGINEER - PRODUCTION
BIESSE MANUFACTURING INDIA PVT LTD
06.2016 - 12.2018
PRODUCTION EXECUTIVE
AMS BHARGAVA MACHINING PVT LTD
06.2011 - 06.2016
12th - undefined
SMPU College
10th - undefined
BMEM High School
BE - Mechanical
BVB COLLEGE OF ENGINEERING& TECHNOLOGY
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