Dynamic quality management professional with extensive experience at Shriram Pistons and Rings Ltd, achieving a 50% reduction in supplier rejection through effective supplier management and training. Skilled in process optimization and team leadership, I excel in driving quality improvements and implementing robust quality systems aligned with business objectives.
Overview
32
32
years of professional experience
1
1
Certification
Work History
Manager
Shriram Pistons and Rings Ltd
Bhiwadi
03.2008 - Current
Company Overview: Shriram Pistons & Rings Ltd. The leading group in auto ancillary, with a turnover of 3500 crore, is an IATF 16949 company that has secured the TPM Special Award from JIPM Japan, as well as ISO 14001 and ISO 45001. It has technical collaboration with Kolbenschmidt Germany, Riken Japan, Honda Foundry Japan, and Fuji Japan for manufacturing Pistons, Gudgeon pins, Rings, Engine valves and assemblies. The company has also diversified into new businesses Electric Motors and Motor Controllers and Precision injection molded parts by acquiring Singapore based company EMFI Innovations and Takahata Precision Co. Ltd., Japan- a leading precision injection molded parts manufacturing company.
Managing 3 assembly units at Gurgaon, Gujrat and Pune
Established Quality Management functions from Green field project stage.
Implemented Quality standards and established process controls.
Developed Tier-2 Suppliers for this plant and established Supplier Controls.
50% reduction in Supplier rejection by Training and developing Suppliers and implemented CQI-9, CQI-13, ISO9001 certification and MSIL Green Quality certification.
50% reduction in Quality complaints.
Cost savings projects by process optimization and Quality improvement.
MSIL VSA Green certification, Ford Q1 and MMOG certification.
Shriram Pistons & Rings Ltd. leading group in auto ancillary with 2800 crore turnover is IATF 16949 company which has secured TPM special award from JIPM Japan, ISO14001 and ISO45001. It has technical collaboration with Kolbenschmidt Germany, Riken Japan, Honda Foundry Japan, and Fuji Japan for manufacturing Pistons, Gudgeon pins, Rings, Engine valves and assemblies. The company has also diversified into new businesses Electric Motors and Motor Controllers and Precision injection molded parts by acquiring Singapore based company EMFI Innovations and Takahata Precision Co. Ltd., Japan- a leading precision injection molded parts manufacturing company.
Conceptualize the process excellence and quality management strategy that is aligned to achievement of business objectives across the organization.
To lead and set direction for various Quality interventions like: TPM, Six Sigma, PFMEA, IATF, ISO 14001, ISO 18001, control Plan etc.
Developing & implementing Standard Operating procedures / quality systems to meet IATF16949 standards.
Responsible for Quality Assurance at all processes controls. (Product & process audits, closure of NC's by PDCA approach to sustain the robust quality systems)
Create guidelines for process and product quality in partnership with the relevant departments.
Define the acceptable quality standards for process and product metrics in line with overall customer requirement.
Create frameworks for driving focus on aspects of process and product quality standard adherence throughout the organization.
Define key metrics and measurement mechanisms for monitoring of key process and product standards.
Customer interactions and visits are conducted to understand customer expectations.
Dy.Manager-Quality Assurance
Anand NVH Products Pvt. Limited
Gurgaon
10.2005 - 03.2008
Company Overview: The company is involved in manufacturing rubber to metal bonded parts for Cooper Standard, USA for reputed OEM’s like Ford, Volvo; Contitech & ZF- Germany. These parts include Engine Mountings and Suspension Bushes for Trucks Railways and Cars.
Responsible for Customer Quality Assurance: PPAP documentation-Quality Plan, FMEA, Process Flow-Chart.
Interaction with customers Ford, Contitech, ZF,GM during development stage and for regular supplies regarding any customer concerns.
Instrumental in getting the PSW Signoffs & PPAP approvals from customers for new products.
Responsible for IATF16949 and ISO14001 implementation in the company.
Coordinating in implementation of Ford-Q1 requirements across the organization.
To prepare Quality MIS for MRM.
Customer complaint resolution through 8d and implementing permanent corrective action in system and process to avoid repetition.
Conducting process capability study at various stage of manufacturing.
Started Quality projects based on major contributor in process & customer complaint to cost reduction & meet target PPM.
Responsible for Supplier Quality Assurance and initiate improvement activities.
The company is involved in manufacturing rubber to metal bonded parts for Cooper Standard, USA for reputed OEM’s like Ford, Volvo; Contitech & ZF- Germany. These parts include Engine Mountings and Suspension Bushes for Trucks Railways and Cars.
Astt Manager-Quality Assurance
Trelleborg Automotive India P.Ltd
Ghaziabad
06.2000 - 09.2005
Company Overview: A Swedish multinational making antivibration parts for OEE’s, major customers include Maruti, Ford, GM, Fiat, Telco, Swaraj Mazda, Sona Koyo & Ford Germany.
Implementing Quality Management systems & conducting Quality Audits.
In process inspection and testing follow-up.
Maintaining SPC for all process.
Rejection analysis and taking countermeasures.
Customer complaints analysis and follow-up.
Warranty analysis, countermeasure and control.
Supervise inspection of sheet metal, castings and plastic parts.
Vendor audits and follow-ups to reduce incoming rejection.
A Swedish multinational making antivibration parts for OEE’s, major customers include Maruti, Ford, GM, Fiat, Telco, Swaraj Mazda, Sona Koyo & Ford Germany.
Sr.Engineer-Quality
01.1996 - 06.2000
Product testing-Static, dynamic and Fatigue.
Designing fixtures for testing.
Inspection of sheet metal and rubber parts.
MSA-G & R study.
SPC of SC’s and follows up with Vendor for up gradation.
Updating vendor history cards.
Engineer
BTR WADCO Automotive Ltd
08.1993 - 01.1996
Company Overview: Sealing systems group.
Inprocess Quality, Final Inspection checks.
Daily, weekly and monthly MIS.
On the job training in various departments viz. Quality, Production, Maintenance, Planning and Toolroom for 1 year.
Sealing systems group.
Education
B.Tech - Mechanical
RVP University
Rajasthan
04.2025
MBA -
MDU University
Rohtak
Diploma in Mechanical Engineering -
Haryana Polytechnic
Nilokheri, Haryana
Skills
Quality management
Process optimization
Statistical analysis
Supplier management
Project management
Customer service
Team leadership
Problem solving
Certification
Management representative for IATF16949.
Lead auditor of ISO9001 from TUV Nord India.
Certified Six Sigma Green belt.
Certified Internal auditor for IATF 16949, ISO14000 & ISO45001.
CQI-9, CQI-11, CQI-12, CQI-13 certification.
Personal Information
Date of Birth: 08/24/73
Marital Status: Married
Languages
Hindi
First Language
English
Advanced (C1)
C1
Timeline
Manager
Shriram Pistons and Rings Ltd
03.2008 - Current
Dy.Manager-Quality Assurance
Anand NVH Products Pvt. Limited
10.2005 - 03.2008
Astt Manager-Quality Assurance
Trelleborg Automotive India P.Ltd
06.2000 - 09.2005
Sr.Engineer-Quality
01.1996 - 06.2000
Engineer
BTR WADCO Automotive Ltd
08.1993 - 01.1996
B.Tech - Mechanical
RVP University
MBA -
MDU University
Diploma in Mechanical Engineering -
Haryana Polytechnic
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