Deepak Tupkar

• Directly Involved or Leading the team in different phases of project like Design, Engineering, Installation FAT, SAT, Commissioning and site support
• Deliver the assigned tasks with compliance to agreement, quality, customer satisfaction, schedule, risk management and assist with issue resolution
• Study of P&lDs, loop drawings and logic write ups and be able to prepare IO assignment and logic/control scheme development
• System configuration and Development of DCS/PLC database, Logic and control schemes
• Preparing FDS, DDS and other engineering documents as per specifications
• Experience in Industrial Control system-DCS/SCADA/PLC
• Worked on Bill of Materials (BOM)
• Knowledge on Windows OS, Industrial automation concepts and communication protocols
• Have knowledge of different third-party communication protocols like MODBUS, etc
• Worked on Control system hardware and software detail design, Application development, online modification, testing, Integration of hardware and loop checking
• On-Process system migration / upgrade, backup and restore and services support without impacting plant operations
• Ensuring that required prerequisites (e.g., design inputs, tools, documentation, work, schedule, budget) are in place prior to commencing work
• Handle the Team with the size of 5-6 members
• Executes work assignment to appropriate standards and quality system
• Work with customer (EPC or End user or any other party) to understand process needs
• Assist Team for project engineering designs/ technical specifications
• Preparing IO database and develop IO assignment
• Ensures that engineered solution meets project requirements in terms of functionality, standards, quality, supporting documentation and implantation process at minimum cost for allocated work assignments
• Shares technical knowledge with project team, supervision own discipline and other engineer disciplines
• Report progress and technical problems to Managers
• Pro- actively identifies potential quality and efficiency improvements within assigned work
• Ability to develop strong business relationship with key customer project personnel
• System maintenance support: Facilitate operations and assist in system maintenance by providing on time technical solution
• Preparation of As-Builts and receive necessary approvals
• Promptly respond to customer
• Daily/Weekly/Monthly meetings with customer as per individual project/site requirements
• Ability to work alone as well as in a team environment
• Ability to handle complex problems and follow through till its final resolution while maintaining one's calmness under pressure
• The ability to handle emergency situations in best possible manner and to ensure plant operations at all conditions
• Ability to work with customers at various levels within their organization and deliver on commitments

Projects Executed

• TCO - Kazakhstan (Site Commissioning at Kazakhstan & on deputation for 1 Year 8 months in UK)

Platform: Honeywell EPKS

Description: SAT, Commissioning , Application development, Cabinet construction support, Shipment, Procurement.

Major activities include - Pre-power checks, Power on, Redundancy checks, loop check support, System integration, Detail design and engineering for Process Control Systems, Configuration based on Project design inputs like Control and Safeguarding Narrative, Configuration Guidelines, P&ID, Template documents, Logic diagrams etc., Configuration & testing (IFAT/AFAT) of 45-RIE-2901 PCS, understanding customer requirements and improving logic accordingly, Testing complex sequence like Seal Gas compressor with customer. Study of design inputs, Template assignment, Logic implementation as per PCN, Cabinet construction support, Material procurement as per BOM, Modpack Analysis, Material shipment, cabinet shipment, Hardware modpack implementation, FAT setup using test kit, Travelling to client location as a coordinator for hardware modpack implementation. Logic implementation as per C&SN, TVD update, Serial interface configuration for CSMCS, MCMS. 45-RIE-2901 PCS IFAT & AFAT, Seal gas compressor sequence testing.

• ORPIC LIWA - OMAN

Platform: Honeywell EPKS-C300

Description: Application Development, Hardware design.

Major activities include - Logic implementation, System cabinet design, Marshalling cabinet design.

• KNPC - Kuwait (On deputation in Italy for 3 months for HAT and 2 months in Kuwait for Commissioning)

Platform: Honeywell EPKS-C300, HPM to EPKS migration

Description: Hardware design and Migration from HPM to C300. Units worked on: - LCR5, LCR6, LCR2, LCR8, FAR-115 and FAR-127.

Major activities include - Hardware design for IS and NIS cabinets, wiring schedule, Heat & Power calculations, IO assignment, Cabinet design, System, Marshalling and IRP cabinets design, Logic migration from HPM to EPKS. Logic development with respect to control narratives. System interconnection cable list, Loop check support, complex logic check, Interaction with customer to fulfil customer requirements, Hot cutover, SAT, Commissioning and start up support at KUWAIT. Recognized and awarded from KNPC for excellent performance.

• BKF - Sweden

Platform: Honeywell TPB to EBM

Description: Migration from TPB to EBM

Major activities include - Migration from TPB (Total Plant Batch) to EBM (Experion Batch Manager) using TPB to EBM migration tool, Structural changes in existing recipe pyramid, Done appropriate changes to make configuration work in EBM.

• SHAH GAS - Abu Dhabi (On deputation in Abu-Dhabi for 2 Years for FAT and Commissioning).

Platform: Honeywell EPKS-C300

Description: FAT, SAT, ISAT, Commissioning, System Handover

Major activities include - Study of design inputs (Process control narrative, P&IDs, SUDS database), System power-up, firmware upgrade, patches installation, license update, Functional Check and changes as per customer requirement, hardware check as per cabinet specification, Installation of controllers, IO modules, IOTA, FTA, Redundancy check for server, controllers, IO modules, As built documentation. synchronizing with field device, loop check, system integration with main control building, FDM check, HART devices configuration and check, partial valve stroke test (PVST) for all Fisher valves DVC6200SIS, data base loading, network loading test, Compressor start-up and shutdown sequence with customer, integration with third party systems, Modbus configuration and checking, System handover to customer and signoff.

• ONEOK

Platform: Honeywell EPKS R410 with C300 Controller.

Description: Application development C300.

Major activities include - Implemented control strategy for PCS (Process Control System) and SCS (Safety Control System), Tested logic in simulation mode along with graphics.

• Surmount

Platform: Honeywell EPKS R410 with C300 Controller.

Description: Application development C300.

Major activities include - Implemented control strategy for PCS (Process Control System) and SCS (Safety Control System).

• Troubleshot equipment breakdowns and performed preventive maintenance.
• Transmitter calibration.