Root cause analysis with OHNO circle activity
Deepak Kumar Singh
Mechanical Engineer
Nashik
Summary
Ambitious Senior Engineer with 9 years of experience in Process environments. Motivates employees to align performance with company objectives in fast-paced production environments. Superior competency in resource allocation, production scheduling and workflow management. Critical thinking Senior Production Engineer willing to mentor others while improving best practices. Purpose-driven professional tasked with maximizing production and profitability through monitoring of trends and programs.
Overview
13
13
years of professional experience
3
3
years of post-secondary education
5
5
Certifications
3
3
Languages
Work History
Senior Engineer
TDK India Pvt Ltd
Nashik
12.2017 - Current
- Overcame obstacles and variables to maintain production efficiency, meet deadlines and achieve high levels of profitability.
- Worked in TPM Activities as a JH Circle mentor
- Responsible for implementation of TPM activities in shop floor.
- Identified and planned for resources needed to accomplish production objectives.
- Designed and implemented new production schedule to reduce loss in labor and inventory.
- Successfully managed production activities to achieve on-time shipment of orders.
- Assessed manufacturing processes and recommended improvements to increase productivity.
- Directed manufacturing process and procedures to achieve goal of first run capability.
- Implemented program changes to identify and quickly resolve root cause issues bottlenecking production levels.
- Developed and implemented cost controls and other expense reduction measures.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Implemented quality improvement changes to minimize product defect rates.
Senior Engineer
Prothom Industries private india limited
pune
06.2016 - 12.2017
- Controlled engineering activities to maintain work standards, adhere to timelines and meet quality assurance targets.
- Established and maintained productive working relationships with senior management, supervisors and employees.
- Determined root cause of equipment failures and implemented solutions to eliminate repetitive downtime.
- Developed, implemented and maintained proactive maintenance practices.
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Assessed other activities related to production and recommended changes to improve overall productivity.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
Production Supervisor
Starways Precision Private Limited
Pune
06.2013 - 06.2017
- Trained staff of direct labor employees to perform assembly and manufacture of specified products.
- Prepared in advance for and addressed production problems, material deficits, equipment failures and unavoidable delays.
- Implemented program changes to identify and quickly resolve root cause issues bottlenecking production levels.
- Compiled production equipment status reports, detailing parts produced, downtime duration and potential quality concerns.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Reduced obstacles and variables to maintain production performance and meet deadlines.
- Evaluated incoming materials for quality and amounts ordered.
Production Engineer
TATA MOTORS LTD
Pune
07.2008 - 07.2010
- Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Communicated with other team members to enhance process and performance.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
Engineer
Gabriel India Ltd
Pune
06.2007 - 07.2008
- Analyzed product and process and provided actionable solutions for changes to processes, products or quality standards.
- Communicated with other team members to enhance process and performance.
- Performed root cause analysis and implemented corrective actions.
- Performed regular production studies and machine analysis to identify any quality and process problems.
- Monitoring Productivity Reports
- Monitoring Daily hourly Production Report
Education
B Tech - Mechanical Engineering
CSMT BSF Polytechnic
Tekanpur Gwalior 06.2010 - 06.2013
Skills
Assembly and production
Production line management
Cause and effect analysis
Root Cause Analysis
Production planning
Training skills
Production targets
Interests
Certification
SPC & MSA
Timeline
CSR Training
03-2022
Business Ethics E-Learning
03-2022
Master class on flow manufacturing
11-2021
TPM JIIPM
09-2021
SPC & MSA
08-2021
Senior Engineer
TDK India Pvt Ltd
12.2017 - Current
Senior Engineer
Prothom Industries private india limited
06.2016 - 12.2017
Production Supervisor
Starways Precision Private Limited
06.2013 - 06.2017
B Tech - Mechanical Engineering
CSMT BSF Polytechnic
06.2010 - 06.2013
Production Engineer
TATA MOTORS LTD
07.2008 - 07.2010
Engineer
Gabriel India Ltd
06.2007 - 07.2008