Deepak Lawrence Monis
Mangalore
Summary
Production Team Lead with expertise in optimising workflows and maintaining high-quality standards. Strong leader adept at motivating teams and implementing effective production strategies. Committed to continuous improvement and fostering a collaborative work environment.
Overview
14
14
years of professional experience
Work history
Production Team Lead
Crane Process Flow Technologies Pvt. Ltd.
Satara, India
2022.05 - Current
- Enhanced team performance by implementing effective production strategies. Led toolbox talks and motivated teams to achieve daily production targets.
- Boosted output consistency with strict adherence to quality control measures.
- Fostered a positive work environment, resulting in increased employee morale.
- Facilitated troubleshooting efforts in response to equipment malfunctions or sudden stoppages.
- Directed daily operations to ensure smooth workflow and efficiency.
- Instituted lean manufacturing principles to minimise waste and boost productivity levels.
- Achieved high quality standards with meticulous oversight of production processes.
- Ensured compliance with industry regulations, maintaining impeccable production standards at all times.
- Implemented safety protocols, ensuring a safe and healthy workplace for all associates by conducting workplace safety inspections whilst setting personal example for health and safety.
- Streamlined assembly line functions, leading to enhanced operational efficiency.
- Strengthened team cohesion through regular communication and feedback sessions.
- Led the development of new product lines for market expansion.
- Improved product yield rates by optimising machine settings on the shop floor.
- Controlled & monitored supply levels to maintain proactive approach to handling shortages of raw material inventory and maintaining manufacturing schedules.
- Contributed to business growth by driving continuous production process improvements.
- Organised , scheduled and assigned production workflow to meet tight deadlines and company targets.
- Developed training programmes for improved workforce skills and productivity.
- Maintain clean, organised working areas to create positive, productive environments with minimal risk.
- Documented completed works for accurate progress and performance monitoring.
- Inspected incoming materials to verify quality and quantity with order information.
- Troubleshoot issues and delivered corrective action quickly to prevent production delays.
- Delegated tasks according to associates strengths, increasing plant performance.
- Implemented measures to boost productivity, reduce waste and cut costs.
- Coordinated repairs with maintenance department to keep machinery operational.
- Investigated quality, safety and productivity issues, implementing corrective action to prevent recurrence.
- Oversaw inductions, training and probation procedures for new starters.
- Identified process failures and highlighted opportunities to streamline production operations.
- Used production trackers to generate performance reports and data.
- Directed risk assessment activities to pinpoint and mitigate effects on production.
- Interviewed and recruited associates with required skills and background.
- Trained new hires and set up mentoring relationships to drive team performance.
- Maintained team-oriented atmosphere with open communication and quick conflict resolution.
- Worked closely with management to manage associate levels and allocate resources for production plans.
- Improved workplace safety to reduce accidents and near-misses.
- Tracked employee performance, assessed daily output and implemented corrective actions to close gaps.
- Supervised & logged daily worker activities and notable incidents during production shifts to assess safety compliance and identify enforcement gaps.
- Established and maintained organised working environment for team of 30+.
- Analysed and improved manufacturing schedules, processes to cut costs & minimise downtime.
- Followed optimum practices for Internal mixing, open mill mixing, extrusion , compression moulding, rubber injection moulding, plastic injection moulding manufacturing processes and incorporated latest methodologies.
- Analysis of mixing process problems and taking corrective action with root cause analysis to reduce mixing and processing scrap.
Senior Executive-Technical Process Control
Classic Industries and Exports Ltd
Pune, India
2019.07 - 2022.05
- Manufacturing of Tire tubes and Tire curing bladders. In Process Quality reviewing and updating PFD, PFMEA, Control Plan, Procedure & WI/SOP.
- Product certification as per BIS requirements (New part inclusion and BIS License renewal process).
- Daily, Weekly and Monthly MIS.
- Preparation of Process and System audit plans.
- Process & System Audit (Mixing, Extrusion, Valve Preparation, Green Tube Preparation, Tube curing) follow ups with shift executives for effectiveness.
- Communicating Major Quality Violations to process owner and follow up of counter measure.
- Monitoring the handling of Nonconformity materials.
- Follow up for effective closure of Major Quality Deviations.
- First Tube check and Mold releasing verification
- Analysis on Scrap (Defect wise, Machine wise, Operator wise and Material wise) and counter measure.
- Analysis on Re-workable defects (Defect wise, Machine wise, Operator wise and Material wise) and counter measure.
- Critical to Quality (CTQ) parameter checking.
- Preparation/Updating Work Instructions & SOP training to operator.
- Monthly Report preparation and circulation (Scrap, Rework, Plant Quality Rating, Major Quality Violations and Held up material).
- Involving in TPM activity.
- Presenting the month wise production, scrap & quality performance of the product in the manufacturing meeting and implement new innovative ideas for improving product and process quality.
- Preparation of why- why analysis day-to- day basis on the process and product problems.
- Handling the shift floor activities by problem solving techniques and to identify and resolve operational issues impacting productivity, scrap & rework.
- Directed day-to-day work of 20+ employees and motivated teams to exceed objectives.
Quality Assurance Executive
Classic Industries And Exports Ltd.
Pune, India
2015.07 - 2019.07
- Preparation of In-process and System audit plans.
- Process & System Audit (Mixing, Extrusion, Valve Preparation, Green Tube Preparation, Tube curing) follow ups with shift executives for effectiveness.
- Communicating Major Quality Violations to process owner and follow up of counter measure.
- Monitoring the handling of Nonconformity materials.
- Follow up for effective closure of Major Quality Deviations.
- Streamlined workflow for improved productivity through process optimisation initiatives.
- Improved customer satisfaction with meticulous quality control checks.
- Boosted efficiency of QA processes, leading to time savings on projects.
- Collaborated effectively with other departments, fostering a harmonious work environment.
- Provided technical support and troubleshooting for quick issue resolution.
- Reported defects and established improvement opportunities to resolve issues.
- Resolved operational process failures by accurately identifying root causes.
- Maintained smooth operations through careful management of office workflow and administrative processes.
Jr. Officer Technical Process Control
Birla Tyres/Cavendish Industries Ltd.
2012.09 - 2015.05
- To inspect, modify & implement the technical process parameters in Tyre Curing Press Setup, Painting, Tyre Curing.
- Having good knowledge of Cured Tyre classification and their standards.
- Effective resource planning for optimum utilization of machine and equipment and enhancing productivity.
- Scrap reduction and achieving organizational goals in an effective manner.
- To prevent and solve the Technical and Quality problems & violations in department of Tyre curing.
- Maintaining & preparing all process specification in tyre curing.
- Responsible to improve the quality by Performing Periodic Audits in curing.
- Attending process problem of subsequent processes and troubleshooting in an effective manner.
- Maintaining shift activities.
- Provide training to production operators.
- Manufacturing of motorcycle and LCV Tyres
Education
Diploma - Polymer Science and Technology (Rubber & Plastic)
Karnataka Govt. Polytechnic (KPT) Mangalore.
Mangalore /2009 - /2012
XII standard - Science - PCME
St. Aloysius Pre-University College
Mangalore /2007 - /2009
Skills
- Microsoft Office Suite
- Production Planning
- SAP and ERP systems
- Quality assurance and process improvement
- Problem solving & adaptability
- Teamwork & Collaboration
- Decision-making proficiency
- Kaizen methodologies
- Lean manufacturing techniques
- Workforce training and development
- Time Management & Conflict Resolution
Languages Known:
English, Hindi, Kannada, Konkani and Tulu.
Fluent
Marathi
Elementary
Accomplishments
- Reduced thin side defect scrap from 0.42 to 0.20% through a small improvement project
- Reduced splice crack defect scrap from 0.16 to 0.08% through a small improvement project
- Splice Crack rework defect reduced in butyl tube from 7% to 4%.
- Elimination of “Mix Up” customer complaints through a Small Improvement Project.
- Reduced open strand defect in motorcycle tyre from 2% to 0.5%.
Trainings Undergone:
- Effective Problem solving-7QC Tools by Qultima Consultants, Pune.
- TPM by Classic Industries and Exports Limited.
- 8D Methodology by Classic Industries and Exports Ltd.
Declaration
I hereby declare that the above furnished information is true and correct to the best of my knowledge.
Place: Satara
Date: 05-07-2026
Yours Faithfully
Deepak Lawrence Monis
Timeline
Production Team Lead
Crane Process Flow Technologies Pvt. Ltd.
2022.05 - Current
Senior Executive-Technical Process Control
Classic Industries and Exports Ltd
2019.07 - 2022.05
Quality Assurance Executive
Classic Industries And Exports Ltd.
2015.07 - 2019.07
Jr. Officer Technical Process Control
Birla Tyres/Cavendish Industries Ltd.
2012.09 - 2015.05
Diploma - Polymer Science and Technology (Rubber & Plastic)
Karnataka Govt. Polytechnic (KPT) Mangalore.
/2009 - /2012
XII standard - Science - PCME
St. Aloysius Pre-University College
/2007 - /2009