DEWANK KUMAR
Mechanical Maintenance Engineer
Ranchi,Jharkhand
Summary
A focused professional with nearly 3 years of experience in Mechanical Engineering, with a focus on Maintenance and Reliability Engineering. Currently working as a Mechanical Maintenance Engineer at Jafar-Hussain Sheikh Civil Construction, responsible for implementing maintenance strategies that significantly improve operational efficiency and minimize equipment downtime. Developed a comprehensive understanding of Maintenance Methodologies and Engineering Principles, specializing in Preventive and Predictive Maintenance, Root Cause Analysis, and Reliability-Centered Maintenance. Achieved a substantial reduction in machine downtime by applying cutting-edge preventive maintenance strategies, resulting in a 30% increase in operational efficiency in the current role. Exhibited exceptional leadership abilities by guiding and mentoring a team of 5 technicians, which led to a 40% improvement in troubleshooting efficiency. Expertise in Condition Monitoring Methodologies, enabling the anticipation of equipment failures & the execution of timely interventions to ensure continuous operations. Established more than 50 Standard Operating Procedures (SOPs) for maintenance and operational processes, significantly enhancing efficiency and ensuring compliance with industry standards. Demonstrated proficiency in Mechanical Component Design using SolidWorks, contributing to the redesign of high-wear components and reducing replacement frequency by 35%.
Accomplished in directing system improvements, maintaining budgets and improving performance with minimal impact on business operations. Talented in managing projects, leading teams and resolving routine and complex operational problems.
Overview
3
3
years of professional experience
1
1
Certification
1
1
Language
Work History
Mechanical Maintenance Engineer
Jafar Hussain Sheikh Civil Construction
08.2022 - Current
- Performed Root Cause Analysis (RCA) and Failure Mode and Effect Analysis (FMEA), reducing recurring failures by 20% and enhancing system reliability.
- Designed and analyzed critical mechanical components using SolidWorks, resulting in a 30% increase in component lifespan.
- Implemented condition monitoring techniques to predict equipment failures, leading to a 25% reduction in unexpected breakdowns.
- Managed spare parts inventory, decreasing procurement delays by 35% and cutting costs by 15%.
- Key Achievements
- Increased MTBF (Mean Time Between Failures) by 30% through the implementation of innovative maintenance techniques.
- Reduced the replacement frequency of high-wear components by 35% by leveraging advanced SolidWorks simulations.
- Enhanced asset reliability by 25% by integrating condition-based maintenance with data analytics to predict and prevent failures.
- Lowered maintenance costs by 25% through the application of predictive maintenance and real-time monitoring systems.
- Project: Preventive Maintenance Optimization
- Developed and executed comprehensive maintenance strategies that boosted MTBF by 30%.
- Introduced predictive maintenance schedules, leading to a 25% reduction in unplanned breakdowns.
- Developed and coordinated effective predictive, preventive, and corrective maintenance approaches.
- Created (2022–2025) reports of maintenance activity to share with management for operational analysis.
- Managed inventory of spare parts and tools, maintaining adequate stock levels for timely repairs.
- Conducted root cause analyses to identify recurring issues and implement long-term solutions.
- Facilitated effective communication between different departments regarding maintenance schedules to minimize disruption to production timelines.
- Provided technical support during installation of new equipment, ensuring proper setup for optimal functionality.
- Responded to maintenance requests to repair equipment malfunctions.
- Coordinated with external contractors on specialized repair work or large-scale projects when needed.
- Established and monitored maintenance protocols to deliver reliable service.
- Reduced downtime through efficient troubleshooting and swift repairs of mechanical systems.
- Improved plant efficiency with routine inspections and adjustments to optimize performance.
- Increased equipment lifespan, conducting thorough preventative maintenance on machinery.
- Created maintenance schedule for team of 5 to cover regular service needs and emergency requests.
- Supported continuous improvement initiatives by identifying areas for process optimization within the realm of mechanical maintenance operations.
- Enhanced equipment reliability by performing regular maintenance and addressing potential issues proactively.
- Ensured safety compliance during all maintenance activities, adhering to industry standards and company policies at all times.
- Coordinated installation of systems, machinery, and components.
- Completed root cause analysis, logged faults, and prepared system reports.
- Implemented predictive maintenance techniques like vibration analysis and thermography to detect issues before they escalate into failures or costly repairs.
- Created parts for machining, sheet metal fabrication, and injection molding.
- Evaluated vendor products for quality, cost-effectiveness, and compatibility with existing systems.
- Spearheaded the implementation of new maintenance procedures, resulting in streamlined processes and reduced costs.
- Met compliance with city safety regulations and led team in regular safety education.
- Assisted in budget planning for annual maintenance expenses by providing accurate estimates based on historical data and anticipated needs.
- Frequently diagnosed mechanical problems and determined how to correct issues.
- Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations.
- Developed comprehensive documentation detailing maintenance schedules, procedures, and guidelines for reference by all personnel involved in upkeep activities.
- Trained junior engineers on best practices for mechanical maintenance, fostering a culture of continuous improvement.
- Optimized energy consumption through diligent monitoring of equipment performance and implementing energy-saving measures where applicable.
- Provided technical training for maintenance team members on new system enhancements.
- Brainstormed with product designers to implement and refine new manufacturing processes.
- Assisted drafters in developing structural design of products using drafting tools or computer-assisted design (CAD) or drafting equipment and software.
- Developed preventive maintenance schedules to minimize downtime and optimize performance.
- Organized and directed maintenance shutdowns and startups.
- Visually inspected and tested machinery and equipment, performing routine preventive maintenance.
- Investigated and corrected mechanical problems with machinery.
- Diagnosed and resolved machine operation variations and equipment problems.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Resolved customer complaints in prompt, polite and professional approach.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Performed troubleshooting and repair for complex electrical equipment.
- Dismantled defective machines and equipment and installed new or repaired parts.
- Worked frequently with mechanical and plumbing systems to complete knowledgeable inspections and skilled repairs.
- Applied mechanical problem solving skills to develop creative solutions for quality products.
- Tested newly installed systems, closely monitoring functionality and adherence to operating specifications.
- Eliminated ineffective product line materials to resolve performance challenges and mitigate corrosion.
- Examined existing documents and blueprints to best update and maintain project records.
- Performed pre-construction, quality and safety management, as well as constructability review, start-up and commissioning.
- Designed budgets and cost estimates for projects with speed and accuracy while working closely with clients, drafters and employees to determine best courses of action.
- Interpreted blueprints, technical drawings, schematics and computer-generated reports for new product development.
- Drafted assemblies, models, and other technical drawings.
- Educated clients on more energy-efficient solutions for old systems that meet project requirements for timelines and budgets.
- Developed internal processes and plans for mechanical verification, product development and factory processes.
- Specified system components and directed product modifications to comply with engineering design and performance specifications.
- Incorporated solutions that met various project challenges and adhered to environmental, packaging and vibration requirements.
- Identified suitable materials for production use that aligned with environmental concerns and budget constraints.
- Supported data center power and cooling infrastructure and consistently applied critical facility operational best practices.
- Surveyed potential project sites before design, checking for space restrictions, mechanical feasibility and manufacturers guidelines.
Education
Bachelor of Mechanical Engineering - Mechanical Engineering
S.R.K University
Bhopal01.2022
Skills
SolidWorks (3D modeling, stress analysis, component design)
CMMS (Maintenance Scheduling and Asset Tracking)
Mechanical troubleshooting
Hydraulic systems
CAD software
Welding techniques
Team member training
Pneumatic systems
Predictive maintenance
Mechanical system design
Schematic interpretation
Technical specification preparation
Component drawings
Design concept management
Electrical systems
Six sigma methodologies
Mechanical systems
PLC programming
Technical specification management
Component schematics
Design concept preparation
Machine repair
Spare parts management
Equipment maintenance and repair
Preventive Maintenance
Technical reporting
Root-cause analysis
Safety monitoring
Scheduling
Written and verbal communication
Pump maintenance
Inventory maintenance
Parts fabrication
Equipment troubleshooting
Personal protective equipment
Facility maintenance
Boiler maintenance
Conveyor systems
Technical troubleshooting
Lockout and tagout procedures
Administration
Cost estimation
Industrial automation
Data collection
Continuous improvement
Cleaning and sanitizing
Hazardous materials handling
Certification
Certified SolidWorks Associate (CSWA) – Dassault Systèmes
AREAS OF EXPOSURE
- Equipment Performance Optimization
- Reliability-Centered Maintenance
- Mean Time Between Failures
- Computerized Maintenance Management Systems
- SolidWorks Simulation
- Preventive Maintenance
- Condition Monitoring
- Mechanical Component Design
- Root Cause Analysis
- Failure Mode and Effects Analysis
- Asset Management Strategies
- Continuous Improvement Processes
Timeline
Mechanical Maintenance Engineer
Jafar Hussain Sheikh Civil Construction
08.2022 - Current
Bachelor of Mechanical Engineering - Mechanical Engineering
S.R.K University