DEVAMOORTHY SUNDARESAN
Krishnagiri
Summary
Lead Engineer with specialized experience in instrumentation and control, emphasizing proficiency in COMOS/SPI and project management. Successfully managed global projects, leading to enhanced team collaboration and project efficiency. Expertise in system integration and fostering client satisfaction through effective team leadership.
Overview
14
14
years of professional experience
Work History
Lead Engineer (Instrumentation & Control)
Quest Global (Client: Siemens Energy)
Bangalore
01.2021 - Current
- COMOS design for LCP / RCP panels & Junction Box – Layouts – GA, Circuit diagrams / Control Schematics, Engineering markup, Review & update
- Review/preparation of Instrumentation Design Basis / Technical specifications of Instrument Items & Control panels
- Detail engineering documentations-BOM, Load list, IO list, Cable Table, Connection Table, Hardware Signal exchange list, System configuration diagram/Network Map, SLD, IS loop calculation, Spare parts
- Review of Field elements/Master controller interface details, HV / LV panels control interface, P&ID and technical specifications
- Configuration of project specific requirements in COMOS database, new standard project development activities & pilot project support
- Parts/Objects management in COMOS/PLM, process improvement related collaboration with IT/Software team for best use of tools
- Supporting FAT & closure of punch items related to Control panels, Site support for installation and Change orders related to responsible systems, coordination with different stake holders
- Leading globally diversified team and ensure project schedule, Reviewing budget allocation against actual cost proposal from vendors.
- Involved in different COMOS Key user Activities like creating the base objects, local base object,solving user tickets, working with COMOS queries
Senior Engineer (Instrumentation & Control)
Elliott & Ebara Turbomachinery Corporation
Sodegaura
04.2019 - 12.2020
- Review/preparation of Instrumentation Design Basis / Technical specifications of Instrument Items
- Study of project related technical specifications, Process flow diagrams, P&ID, piping material specifications & other relevant customer specifications for the project
- Preparation of Cause & Effect diagram, Logic Diagram, Serial communication list and assisting development of Control logic program in PLC, HMI screens
- Preparation of Detailed Engineering documents for LCP/RCP panels, BOM, Load list, IO list, Instrument Schedule, Cable schedule, Instrument loop diagram, Instrument datasheets, SPIR
- Preparation of purchase RFQ for LCP, RCP panels, Instruments (PT/PDT/TT incl. Thermowells), Control valves, Flow elements, MMS modules, Over speed protection system & validation of vendor proposal
- Assisting Control system narrative preparation for Performance control / Governor control, Anti-Surge control and Auxiliary skids in Compressor / Steam Turbine packages
- Scheduling project kick-off, HAZOP & Technical clarifications meetings with customer/vendors
- Coordination with Dry Gas Seal, Lube Oil system, Gland condenser & Gearbox skid engineers for control system integration with PLC.
- FAT / I-FAT – Testing of Control panels, HMI Screens & Trends analysis.
- Study/Analysis of dynamic simulation report - review results & validation.
- Coordination with End client / EPC Engineer for all Detailed engineering documents approval, submission of CRS document wherever required.
Senior Engineer (Instrumentation & Control)
Quest Global
Bangalore
09.2015 - 03.2019
- Preparation of detail engineering documents, BOM, IO list, Instrument Schedule, Cable schedule, Connection table, Instrument loop diagram, Instrument datasheets using tools like SmartPlant Instrumentation(SPI) & AutoCAD
- Preparation of Cause & Effect diagram, Logic Diagram and assisting development of Control logic program in PLC, HMI screens, Serial communication list
- Supporting preparation of purchase RFQ for LCP, RCP panels, Instruments, Control valves, Flow elements, MMS modules, Over speed protection system & validation of vendor proposal
- Study of project related technical specifications, Process flow diagrams, P&ID, piping material specifications & other relevant customer specifications for the project
- Coordination with Dry Gas Seal, Lube Oil system, Gland condenser & Gearbox skid engineers for control system integration with PLC.
- Engineering Change Management – ECM, ECR & ECO – Review/Approval, Products data management, Spare parts list
- Compliance to Certifications-IECEx, ATEX, CCC, KOSHA, NACE, PESO
- SPI (INools) Experience:
Instrument database preparation in Browser Module
Preparing Instrument datasheets Instrument Specification Module
Preparing JB wiring drawings Wiring Module
Creating Loop drawings (Enhanced Loop Generation) in Loop drawing Module
Engineer (Product Support)
Haco Machinery India Pvt. Ltd.
Rewari
06.2013 - 04.2015
- Industrial heavy sheet metal machineries & Servo-drives assembly, calibration, Erection & Commission, Site service/repair
- Technical support for Sales proposal, review of customer requirement & provide feasible products solution to customer queries
- Spare parts & Annual maintenance contract support for different customers in south India region
- Exposure to Electrical Safety process – Audit & LOTO system, Plant maintenance
- Material Master & Data management-SAP MM, ERP, PLM
Trainee (Electrical & Instrumentation)
Ion Exchange India Ltd.
Hosur
09.2011 - 03.2013
- Auto-CAD Electrical Design for MCC, LCP & RCP panels – Layouts – GA, Circuit diagrams, SLD
- Preparation of Detailed engineering documents like BOM, Load list, IO list, Instrument Schedule, Cable schedule, Cause & Effect drawing, Instrument datasheets, Serial communication list
- Selection of Switchgears, Cables and PLC control elements and Instruments
- Water treatment plants – Domestic – RO, UF, DM, Sewage, Pharmaceuticals applications
- FAT – Testing of Control panels, MCC, HMI Screens & Trends analysis.
- Coordination with Internal teams, sub-suppliers to ensure project schedule
Education
B.E - Electrical & Electronics Engineering
Adhiyamaan College of Engineering
Hosur, Tamil Nadu, India04.2011
Skills
- Auto CAD / SPI (Intools)/ COMOS
- PLM - Teamcenter / Windchill / Enovia
- Design & Detailed Engineering
- Instrumentation -Process Instruments & Control Valves
- RFQ / Technical Bid Evaluation
- Control Panels, Junction Boxes
- FAT / I-FAT
- PLC System Integration
- SAP MM
- Project Management
- Global Team coordination
- Spare Parts
- Instrumentation Standards
- SIL study / IS calculation
- Engineering Change Management
- Rotating Equipment/ Turbo Machinery
Languages
English & Tamil - Fluent, Kannada & Hindi - Intermediate
Projects
- Hyundai Cosmo paraxylene Revamp Project - South Korea, Multi-stage Propylene refrigerant Compressor driven by fixed speed Motor, EPC: Hyundai Engineering
- Hyundai Heavy Feed Petrochemical complex project - South Korea, Turbine drive Cracked gas, Ethylene & Propylene refrigerant Compressors, EPC: Hyundai Engineering
- FPC Ningbo 600 MTA PDH project - China, Product gas, Propylene & Ethylene refrigerant compressors package driven by Steam Turbines / Motor,
- KNPC Clean Fuel project - Kuwait, Wet gas & Feed gas compressors - Steam Turbine package, EPC: SK Engineering Company
- LPIC 3 (LIWA) project - Oman, Propylene Refrigerent compressor - Steam turbine units, EPC: GS Engineering Company
- Bangkok Cogen BCC2 - Thailand, Gas Turbine Generator package 2x62 MW power generation plants, EPC: Jurong Engineering Ltd (JEL)
- Barossa FPSO project (Off shore) for Santos Barossa NA - Australia, Gas Turbine Generator package 5x40 MW power plants, EPC: BWO Offshore / Santos
- Hatton Compressor station for National Grid - UK, Gas Turbine (mechanical drive) package, EPC: Worley Parsson
- Castlelost FlexGen OCGT Power plant - Ireland, Gas Turbine-Generator package 5x60 MW power plants, EPC: Suir Engineering
- Duba Energy Park (NEOM Energy & Water Co) - Saudi Arabia, Gas Turbine-Generator package 10x60 MW power plants, End client: ENOWA
- Suriname FPSO project (Off shore) for Total Energies - Suriname, Gas Turbine-Generator package 5x40 MW power plants, EPC: Technip Energies
Passions
- Project Management
- Engineering
Timeline
Lead Engineer (Instrumentation & Control)
Quest Global (Client: Siemens Energy)
01.2021 - Current
Senior Engineer (Instrumentation & Control)
Elliott & Ebara Turbomachinery Corporation
04.2019 - 12.2020
Senior Engineer (Instrumentation & Control)
Quest Global
09.2015 - 03.2019
Engineer (Product Support)
Haco Machinery India Pvt. Ltd.
06.2013 - 04.2015
Trainee (Electrical & Instrumentation)
Ion Exchange India Ltd.
09.2011 - 03.2013
B.E - Electrical & Electronics Engineering
Adhiyamaan College of Engineering
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