DEVI A
Maraimalai Nagar
Summary
Experienced and working as a Senior Engineer for trim and chassis project management in development phase and also experienced with a demonstrated history of working in the automotive industry. Started career in Ford India Private Ltd, and subsequently in Segula Technologies.
Overview
16
16
years of professional experience
Work History
Senior Engineer
Segula Technology-RNTBCI Vendor
10.2022 - Current
- Responsible for Trim and Chassis Digital Process Check
- Assembly sequence preparation and Digital Check confirmation with Vehicle.
- Tool access ,Hand access and Human Ergonomics by using Digital mockup Software ENNOVIA and CATIA V5
- Concern Finding Root cause analysis & countermeasure proposals for Validated Process in Passenger Vehicles
- Assembly Cycle time Design time vs Actual Verify at Plant condition
- Frequently Interaction with customer and Cross Functional Team for project Development
- Digital Check and Necessary Error proof implementation proposal given to customer based on their requirement
- MQA Sheet (PFMEA) and BOM Verification
- Ensure the Project deliverables with OTD & FTR to the customer
Assistant Production Team Leader -
Ford Motor Company
08.2018 - 10.2022
- Conducting daily review meeting to address all assembly related Concerns.
- Conducting Launch Build events as per build milestones
- Preparing Work Station Readiness for new model program.
- Procuring New Tools, Fixtures, Equipment, for production improvements
- Monitoring hourly output for continuous improvement.
- Making Robotic Work Station by using WSR(Work station Robustness(Process)
- Studying & implementing the ICA & PCA to contain manufacturing related concerns across the assigned area.
- Plan and utilizing the workers effectively to maximize production output.
- During new built process allocation in lineside
- Through Process Verification, verify that the line is running safely, smoothly, and producing quality parts.
- Stability mapping and continuous improvement tracking in zone board.
- WG Presentation Preparation & Participation
Launch Associate
Ford India Pvt Ltd
06.2012 - 07.2018
- Endeavour and Eco sport Green Field Concern, Engineering Change Trial, Fit and Function Trial done At Up to Plant End Customer
- Responsible for Conducting FCPA Static and Dynamic Audit and Find out the Issues and Report out the Issue In Binning Meeting and Find out the Root Cause and Request the Team to Update ICA and PCA for Launch Issues in Automated Issue Management System (AIMS).
- To reduce build Concerns. Create quality control policies and drive continuous process improvement efforts by training and educating production teams on total quality management.
- Concern investigation and analytical ability for internal & External concern (solution by using G8D and six sigma projects).
- launch period FTT improved from 3.45% to 90% through error proof, blue tooth marking, blue tooth clamping, variants shown in display and triggering process in machines and systems.
- Everyday review warranty claims issues, internal issues and BSAQ issues. Implemented Electronic data tracking system of QLS 100% of global standard name implemented benchmark with other plant.
- Engineering change control (Manage the Change)- parts implementation and trail approval given to PD/PVT.
- Perform PROGRAM DIRECTION LETTER (PDL) Audit for Build Vehicles and Identifying Issues in Vehicle and Escalate the Issues Within Team to Solve the Problems that Occur in Quality, Also involve in Quality Improvement Process and solve Inline & PDI Issues
Production Associate
Ford India Pvt Ltd
07.2009 - 05.2012
- Possess good knowledge about Assembly line and Inspection line.
- Work experience in B515 & U375 Interior & External Repair.
- Experienced in Maintaining the product Control plan for Trim, Chassis and Final operations.
- Good Knowledge in Global Ford Production system (GFPS)
- Safety and 5S activities, Production Report preparation
Education
92% –First class with honor - Diploma in Electrical and Electronics Engineering
Government Polytechnic College
Nagercoil 04.2009
Skills
- Expertise in Subjective Evaluation of Vehicle level NVH Audit and Point out the Root Cause using Problem Solving Techniques
- Ability to Benchmark Competitor Vehicles in order to Derive Targets for New Projects
- Expertise in Conducting Competitor Vehicle Audit and Management Review
- Ability to Lead Team and Achieve Targets on Time Proven Ability to work Independently for Multiple Tasks
- Perform Government Regulation Audit in Launch Vehicles to Verify Vehicle Meets Destination Country Requirements
Accomplishments
- Best Productivity Award (07/2022) - For efficiency improvement in Trim line
- Work Group Contribution of Plant Winning award 3rd Prize (09/2017 - 09/2017) - Tool Optimization and Efficiency improvement in U375 Chassis line
- Eco Sport Launch ,Dispatch & Shipment (05/2013 - 03/2014)
- Highest Kaizen award (76 No's)
- Cost Saving Award (Scrap Cost reduction)
Languages
- Tamil
- English
- Hindi (Beginner)
Timeline
Senior Engineer
Segula Technology-RNTBCI Vendor
10.2022 - Current
Assistant Production Team Leader -
Ford Motor Company
08.2018 - 10.2022
Launch Associate
Ford India Pvt Ltd
06.2012 - 07.2018
Production Associate
Ford India Pvt Ltd
07.2009 - 05.2012
92% –First class with honor - Diploma in Electrical and Electronics Engineering
Government Polytechnic College
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