Dhanabal Muthusamy M
Senior Engineer
Gobichettipalayam
Summary
To have a career in the technical field which challenges, encourages and recognizes my innovative and creative ideas for the growth of the organization and myself.
Overview
2
2
Languages
13
13
years of professional experience
Work History
Senior - . Engineer
M/s. Gnutti Carlo India Pvt Ltd
08.2023 - Current
- New supplier development (introduce localization)
- NPD activity related to HT, forging & casting -SG iron.
- New IH process evaluation for NPD parts.
- Supplier Audit – HT, Plating, Casting, Forging
- Customer complaint handling related to HT / metallurgical.
- Induction hardening process yearly validation.
- Set – up approval for IH, Grinding & Shrink fit
- Specialization: Rocker Arm, Cam follower, Rocker shaft assembly
Senior - . Engineer
M/s. L.G.B & Brothers Limited (Gear Division- P.Palayam)
03.2019 - 07.2022
- Work as a Induction Hardening Dept.head.
- Preparing Monthly, Daily Production plan.
- Preparing monthly productivity report.
- Implementation & monitoring Cost efficient process in IH.
- Facilitate new facilities to adhere to customer requirements.
- New product development activity related to HT, Forging, Casting (SG) & Plating (Zinc with yellow passivation, Blackening, Zinc with trivalent).
- Monitoring ISO9001, IATF 16949 related documents.
- New supplier development for HT & Raw material along with R&D Team.
- Specialization: Crank, Timing, Front & Rear Sprocket
Engineer
M/s. Stanadyne India Pvt Ltd.
04.2017 - 03.2019
- Preparing the monthly productivity report and MPR.
- Failure analysis of customer end failure parts.
- New product development and preparing PPAP.
- Process Validation & Revalidation plan initiation.
- Monitoring BIQS III, ISO9001, IATF 16949 & ISO14001 related documents.
- New supplier development for HT, coatings, plating, Brazing & Raw material
- In-house & supplier (ISO, CQI-9, CQI-11 & CQI-12) Auditor.
- Consumables & Input parts follow up.
- Updating IMDS for existing customers.
- Specialization: Diesel Engine Pump
Engineer Trinee & Engineer
M/s. Renold Chain India Pvt Ltd
07.2013 - 04.2017
- Performed metallurgical quality inspections on raw materials, forgings, and heat-treated parts to ensure compliance with specifications.
- Prepared metallurgical samples for quality analysis.
- Validated process parameters and metallurgical specifications according to established plans, ensuring product integrity.
- Heat treatment process audit.
- Production plan for heat treatment, grinding, shot peening, and tumbling process.
- Updated the documented process specification (SOP) and metallurgical specification.
- Metallurgical sample preparation.
- Conducted failure analyses on heat-treated parts, identifying root causes and recommending corrective actions to mitigate future issues.
Education
B.E - Aeronautical Engineering
Bannari Amman Institute of Technology
Sathyamangalam01-2013
Diploma - Metallurgy
Annai J.K.K.S.A polytechnic college
T.N palayam01-2010
SSLC - undefined
Government high school
Ezhur01-2006
Skills
Heat treatments process
CQI 9
Leadership skills
Team management
Project management
Process optimization
Accomplishments
- Operator Productivity increased from 680kg’s to 740kg’s/Shift – RCIL
- Completed IRMS process for Heat treatment & Shot peening – RCIL
- CQI-9 Implementation - RCIL
- Heat Treatment process developed for new Eco Pump Parts – SIPL
- Brazing process developed for lever shaft assembly – SIPL
- CQI-9 Implementation - SIPL
- Heat Treatment Cost saving activities – SIPL
- Zero Customer complaint from last 2 years – LGB.
- IH process cost reduced 50% for IWIS part – LGB
- Effective utilization of IH machines from 59% to 73% - LGB.
- Involved cost saving project by localization of child parts & RM procurement. – GCIN.
- Implemented POKA-YOKE to avoid wrong loading in IH for various shafts – GCIN.
- Lab Consumable cost reduction up to 2 lakhs per year. - GCIN
EQUIPMENT HANDLES ON:
- Metallurgical Inspection
- Micro Vickers Hardness Tester (Future Tech, Buehler & Zwick)
- Rockwell Hardness Tester (Indentee & Wilson make)
- Vickers Hardness Tester (Future Tech, Buehler & Zwick)
- Metallurgical Microscope (Leica)
- Portable Rockwell hardness tester
- All metallographic specimen preparing equipment
- Spectro analyzer.
ADDITIONAL EXPOSURE:
- Heat treatment shop
- Sealed quench furnace: Carbo Nitriding /Carburizing/Through hardening
- Continuous Mesh Belt Furnace.
- Solution treatment Furnace [bottom drop].
- Sub-zero treatment.
- Bogie Furnace [electrical & oil fired]
- Gas Nitriding & Liquid nitriding furnace.
- Gas Carburizing Furnace.
- Rotary furnace
- Vacuum Furnace.
- Ferritic Nitrocarburizing.
DECLARATION
I hereby declare that the information furnished above is true, correct and complete to the best of my knowledge. DATE : 12.04.2026 PLACE : Ranipet Yours Sincerely, (M.Dhanabal)
Timeline
Senior - . Engineer
M/s. Gnutti Carlo India Pvt Ltd
08.2023 - Current
Senior - . Engineer
M/s. L.G.B & Brothers Limited (Gear Division- P.Palayam)
03.2019 - 07.2022
Engineer
M/s. Stanadyne India Pvt Ltd.
04.2017 - 03.2019
Engineer Trinee & Engineer
M/s. Renold Chain India Pvt Ltd
07.2013 - 04.2017
SSLC - undefined
Government high school
Diploma - Metallurgy
Annai J.K.K.S.A polytechnic college
B.E - Aeronautical Engineering
Bannari Amman Institute of Technology