Summary
Overview
Work History
Education
Skills
Certification
Linguistic Abilities
Timeline
References
Technical Purview
Generic

DHANANJAY VILAS GUNE

Talegaon

Summary

Offering 25 years of well-honed experience seeking challenging assignments across the Capacity Planning, Strategic Planning,Team Management, Production Management , Preventive Maintenance , Project management, Inventory Management , Budget management Quality & Development Department with expertise in: World Class Manufacturing Operations ~ Quality Control & Assurance ~ Engineering~ ~ Corrective & Preventive Actions ~ Reporting & Documentation ~ Vendor Relations ~ Techno-Commercial Operations ~ Resource Management ~ Training & Development~ IATF 16949 Internal Quality auditor ~5S Implementation~CQI 9 Audit~Auto gauging

Overview

28
28
years of professional experience
1
1
Certification

Work History

Plant Head

PERFECT ENGINEERING PRODUCTS LTD.
10.2017 - Current
  • Spearheading efforts in managing all types of inspection activities, & lead-time required for inspection process (in process rejection analysis & improvement).
  • Approving process flow diagrams, production control plan, inspection check sheet & FMEA as per AIAG procedure.
  • Deftly leading a team of 02 Manager, 3 engineers 1 draftsman, 03 supervisors & 39 inspectors. Responsible for conducting NDT activities & training programs on NDT for Inspectors, operators, Shift Engineers for effective utilization of Inspection facilities.
  • Leading Engineering team in designing of process, jigs and fixtures, Tooling, required, Validation of process, layered process audit, Stage wise Manufacturing audit.
  • Responsible for implementation of IATF16949:2016 System & EOHS standard. Formulating operational strategies for the quality function by carrying out long term and short-term quality planning in line with the organization norms.
  • Providing support to the manufacturing and production department for new technology or development and implementation of Lean Six Sigma Activities.
  • Carrying out stage by stage inspections and test to ensure adherence to technical specifications and quality standards. Deftly managing complete activities in line with the statutory requirements and as per pre-set guidelines.
  • Adhering to the various quality measures and functioning as an instrumental member for implementation of quality assurance methods. Accountable for complete in-process quality assurance and continuous improvement in process.
  • Tracking the project progress in terms of cost, resource deployment, time over runs and quality compliance and proactively identifying and rectify problems to ensure adherence to delivery time-lines.
  • Ensuring technical solutions are designed for performance, reliability, scalability, maintainability, supportability, business continuity, and business agility while leveraging industry’s best practices.
  • Coordinating with all site departments such as Planning, Production, Quality Control, Project Management, Procurement and Materials Management, Dispatch etc. for implementing PCN, Continuous Improvements & Departmental objectives & Customer specific requirements.
  • Quality & Project Head From 2004 to 2017 – Quality Assurance, Quality Control & Management Representative, Development

Quality Control Engineer

KORES (I) LTD.
10.2002 - 02.2004
  • Implemented new processes in organization to reduce costs and monitored cost of poor quality, quality objectives and analyzed them. Responsible for production, operation of the plant effectively, safely and economically and ensured that products meet the requirement and standards.
  • Employed quality control & formulated inspection standards/control techniques to ensure that the process adheres to set quality standards. Accountable for developing and implementing production tracking, quality control, maintenance and other operational reports to detect production problems.
  • Responsible for handling receiving inspection, in process Inspection & development of new components on CNC Turning.
  • Involved in selection & evaluation of vendors periodically; maintained quality system as per ISO9000: 2000.

Quality Assurance Engineer/ Assistant Management Representative

KARLA ENGG. PRODS PVT. LTD. (SUBSIDIARY OF PERFECT ENGINEERING PVT LTD)
09.1998 - 10.2002
  • Accountable for monitoring development of the project according to the drawing and specification while ensuring strict adherence to all the quality parameters and avoiding violation of any concerned specification.
  • Coordinated and supervised engineers, contractors, and staff. Assessed staff performance as well as used cost evaluation techniques and calculations; ensured project cost is kept minimum without losing quality and efficiency.
  • Handled maintenance function with implementation of predictive, planned & preventive maintenance practices to maximize functional availability of equipments.
  • Adhered to various quality measures and designed/ implemented procedures, control systems to maintain quality standards
  • Formulated operational strategies for the quality function by carrying out long term & short-term quality planning in line with the organization requirements to ensure proper facilities across the unit.
  • Responsible for inspecting machine alignment, preparation of stage inspection reports and test charts. Involved in the execution of SPC tools throughout the company.

Erection Engineer

MEME & CHARM ENGINEERING LTD.
05.1997 - 09.1998
  • Erection and Commissioning of assembly conveyors
  • Fabrication of Conveyors
  • Drawing preparation
  • Production of assembly parts

Education

Diploma - Mechanical Engineering

Y. B. Patil Govt. Polytechnic, BTE
01.1997

Skills

  • Leadership Abilities , Team Management ,
  • Strategic Planning,Budget Management ,
  • Developing ERP Module,
  • Problem Solving & Decision Making abilities ,
  • Technical abilities, Time Management,
  • Negotiation Skills

Certification

  • Level II NDT Certified.
  • The course of 7 QC tools organized by MCCI, Pune.
  • Six sigma Black Belt program by CII & Institute OF Quality, Bangalore.
  • Certified Automotive Quality Professional from British Standards Institution
  • IATF 16949:2016 Internal Quality Auditor

Linguistic Abilities

English, Marathi and Hindi

Timeline

Plant Head

PERFECT ENGINEERING PRODUCTS LTD.
10.2017 - Current

Quality Control Engineer

KORES (I) LTD.
10.2002 - 02.2004

Quality Assurance Engineer/ Assistant Management Representative

KARLA ENGG. PRODS PVT. LTD. (SUBSIDIARY OF PERFECT ENGINEERING PVT LTD)
09.1998 - 10.2002

Erection Engineer

MEME & CHARM ENGINEERING LTD.
05.1997 - 09.1998

Diploma - Mechanical Engineering

Y. B. Patil Govt. Polytechnic, BTE

References

Available on Request

Technical Purview

  • Possess good knowledge of Inspection Instruments (Trimos, Roundness Tester, CMM, Profile Projectors, Micro Hardness Traverse, Bore Gauges Caliper, Micrometers, Dials, Spectrometer, Micro Inspection, Hardness testers,CNC Turning machines, Centerless Grinding machines,Drilling, Tapping, Foundry Processes, Heat Treatment).
  • Techniques used: 8D, SPC, MSA, 5-S, Mistake Proofing, Lean Manufacturing, Able to handle Metrological related activities Quality Manager & Management Representative with Six Sigma Black Belt, Internal Quality Auditor for IATF16949, EOHS.

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DHANANJAY VILAS GUNE