Dhandayuthapani Selvaraj
Head of Lean and Industrial Engineering
Bangalore,Karnataka
Summary
I am an accomplished Manufacturing,Engineering, Lean with industrial engineering leader with over 27 years of extensive experience in the Automobile and EMS industries. I excel in driving operational excellence and implemented manufacturing principles to optimize production processes, achieving world-class performance standards. My expertise includes production system development and proficient shop floor management, complemented by a passion for continuous improvement and a desire to contribute to organizational growth.
Diligent shop floor professional with solid background in managing daily operations and driving team performance. Successfully led various projects, ensuring seamless execution and improved operational efficiency. Demonstrated strategic planning and effective communication skills.
Overview
29
29
years of professional experience
1
1
Certification
Work History
General Manager - Head of Industrial Engineering and Lean
TATA Electronics Private Limited
04.2021 - Current
- Company Overview: A company specializing in electronics manufacturing services - Green Field Project.
- Designed and established First Mobile phone housing Manufacturing layout/Factory with the TAKT of 2 secs.
- Resulted in 15% reduction in waste by overseeing lean initiatives across 3 plants and contributed 5% revenue growth.
- Improved Operational transparency by developing Tata Electronics Production Systems(TEPS), impacting 20% efficiency across the plant.
- Increased productivity by 30% by headcount optimization initiatives for blue-collar and white-collar employees.
- Established a roadmap for achieving world-class lean manufacturing standards by 2030.
- Digitalisation – Part of Digitalisation team and implemented AMRs, Cobots and MES across the plant and enhance bottleneck output by 12%.
- A company specializing in electronics manufacturing services - Green Field Project.
Deputy General Manager - Manufacturing and Engineering
BOSCH LIMITED
02.2007 - 04.2021
- Company Overview: A leading global supplier of technology and services
- Managed and improved the performance of CP1H value stream – 1000 employees to benchmark status by achieving benchmark cost by 30% added revenue by 6%.
- Implemented shop floor management cycles and Six Sigma problem-solving methodologies in 2 Value streams and enhanced the capacity by 8%.
- Successfully Completed a 14-month BPS System Expert training program in Germany.
- A leading global supplier of technology and services
Assistant Manager - Production
KAR MOBILES LIMITED
10.2004 - 12.2006
- Company Overview: A manufacturer specializing in automotive components
- Heading production operations for engine valve manufacturing (580 employees) and increased output by 18%.
- Identified and streamlined Quality control processes and improved 10% yield.
- A manufacturer specializing in automotive components
Executive Engineer
TVS MOTOR COMPANY
07.1996 - 09.2004
- Company Overview: A major manufacturer of motorcycles and engines
- Managed manufacturing and quality control processes with 400 employees.
- Contributed to the preparation of documentation for the Deming award and able to complete the documentation within 2 months.
- A major manufacturer of motorcycles and engines
Education
Master of Science - Manufacturing Management
Birla Institute of Technology
Pilani, Rajasthan10.2002
Graduation - undefined
Indian Institute of Industrial Engineering
Navi Mumbai, Maharashtra03.2000
Skills
- Operations management
- Strategic planning
- Problem Solving aptitude
- LEAN / Methods Improvements
- Team building and Empowerment
- Adaptability
- Team player
- Efficient multi-tasker
- Training and coaching
- Customer relations
- Labor cost controls
- Community outreach
- Cost reductions
- Goal setting
Certification
- Certified BPS Assessor, Certified BPS Assessor through Bosch Training Institute in Germany - 2017
- Bosch Production System - System Expert Training, Bosch Production System Training through Bosch Training Institute in Germany - 2014
- Six Sigma Black Belt, Certified Six Sigma Black Belt through ACMA Chennai - 2006
Accomplishments
- Six Sigma Projects Achievements, Successfully completed multiple Six Sigma Black Belt projects generating significant cost savings totaling about 10 million INR.
- Award Winning Achievements
- Won first place in a national-level Six Sigma competition and second place in various IMTMA and Bosch competitions.
- Awarded with Best Value stream among Bosch world in 2016.
Languages
Kannada
Tamil
English
Deutsch
Hobbies and Interests
Enjoys reading books, Playing cricket, Traveling, Passionate about coaching young teams/Leaders.
Strengths - Core Competencies
- Expertise in Manufacturing processes.
- Lean manufacturing implementation.
- Methods Improvements.
- Production system design and optimization.
- Operational Excellence
- Strong skills in operational excellence and process improvement.
Timeline
General Manager - Head of Industrial Engineering and Lean
TATA Electronics Private Limited
04.2021 - Current
Deputy General Manager - Manufacturing and Engineering
BOSCH LIMITED
02.2007 - 04.2021
Assistant Manager - Production
KAR MOBILES LIMITED
10.2004 - 12.2006
Executive Engineer
TVS MOTOR COMPANY
07.1996 - 09.2004
Graduation - undefined
Indian Institute of Industrial Engineering
Master of Science - Manufacturing Management
Birla Institute of Technology
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
The way to get started is to quit talking and begin doing.
Walt Disney
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