Dhaneesh K

• Led global deployment of Machine Learning (ML) and AI-based solutions (CARMA, AIR, CAN CUI) for corrosion risk modeling, wall thickness forecasting, and integrity prediction across Shell assets.
• Developed and expanded ML/AI models for new units and locations, increasing CARMA footprint and enabling predictive analytics for internal corrosion and wall thickness trends.
• Delivered projects per agreed deployment roadmap, ensuring timely Go-Live and alignment with asset business cases and Terms of Reference (TOR).
• Conducted data collection, validation, and preprocessing for ML model development; collaborated with development teams to implement new corrosion features and improve prediction accuracy.
• Validated initial and final prediction results with asset teams, securing Go-Live approvals and ensuring model reliability.
• Provided end-user training and post-deployment support, enabling smooth adoption and operational continuity.
• Identified opportunities for model replication across assets, accelerating deployment and reducing implementation time.
• Maintained frequent engagement with asset focal points to ensure timely data acquisition and project progress.

Shell Global Assets

• Delivered technical support for S-RBI implementation, evergreen activities, and queries related to inspection, corrosion, and material selection.
• Supported Remote MCE engineers for successful project execution and troubleshooting.
• Conducted technical training sessions and acted as mentor for new team members, fostering knowledge transfer and capability building.
• Trained in Integrity Management System (IMS) and S-RBI workflows; successfully completed in-house PSPP assessment.

• Joined as Lead Engineer and promoted to Project Lead in December, demonstrating strong leadership and technical expertise.
• Lead Kearl & Cold Lake RBI Equipment Strategy Workflow team, ensuring compliance with ExxonMobil standards and timely execution.
• Managed Pressure Equipment Inspection Data and Thickness Data Management for IOR Kearl, Cold Lake, and Conventional Units.
• Executed and reviewed static equipment strategies using GE APM-Meridium software, aligning with BU ESBM guidelines and job aids.
• Performed evergreening of equipment strategies based on latest inspection reports to maintain integrity and reliability.
• Conducted weekly client meetings to provide workflow status updates and ensure alignment with project objectives.
• Communicated latest client updates effectively to team members, ensuring clarity and timely implementation.
• Organized bi-weekly internal team meetings to address execution challenges, resolve workflow queries, and maintain productivity.
• Monitored team performance and work quality, providing input for annual appraisal programs.
• Facilitated technical discussions to build a strong knowledge base within the team and acted as mentor for junior engineers.
• Prepared TML groups and IDs in Meridium and generated detailed TML reports for accurate corrosion monitoring.
• Created inspection reports for pressure equipment and piping, including recommendations based on client-provided data.

• Coordinated and conducted plant-wise Tripod meetings, ensuring close monitoring of identified parameters based on Integrity Operating Window (IOW) limits.
• Led Gasification Complex RBI implementation, including preparation and updating of PIAM & IOW sheets for multiple units.
• Performed Root Cause Analysis (RCA) for corrosion-related failures and conducted detailed system investigations to prevent recurrence.
• Acted as Inspection In-Charge for Sulphur Block Units (SRU & SWS), ASU, and Utilities Units (ETP, MED, Flare, CPU) in J3, ensuring compliance and safety.
• Successfully executed shutdown inspection activities for SRU units, meeting safety and reliability standards.
• Managed scheduled inspections of static equipment, closing reports in Meridium & SAP systems.
• Reviewed and approved OLS requests and hot tapping requests, ensuring adherence to safety and operational guidelines.
• Ensured compliance with statutory requirements for static equipment in ASU with corporate services support.
• Identified and resolved reliability constraints across units, improving operational uptime.
• Actively participated in failure resolution during plant start-up, including:HTHR failure and repair in Gasifier Island
  Exchanger tube leak in SWS & SRU
  AGR V015 failure & repair
  Erosion/corrosion of slag lines in Gasifier
  Acid corrosion (H₂SO₄) in rod mill scrubber area
  Other piping/equipment issues and new MOC works
  
• Created and reviewed inspection reports, TML reports, and PSV calibration reports in Meridium.
• Identified corrosion loops, injection points, and mixing points, developing inspection plans accordingly.
• Conducted Mechanical Integrity & Quality Assurance (MIQA) inspections of piping loops and equipment during construction.
• Performed MIC (Microbiologically Induced Corrosion) inspections on stainless steel piping loops in J3 units.
• Executed internal visual inspections of static equipment (columns, vessels, reactors, filters, HTHR boilers, tanks) before box-up.
• Oversaw routine inspection activities including:NDT (DPT, RT, UT, MPT)
  PSV overhauling & calibration
  Hydro-testing of equipment & piping loops
  Thickness monitoring of corrosion loops
  DFT, PMI, fit-up & weld visual inspections
  

• Executed turnaround shutdown inspection activities for ISOM, DCU, and SWS units, ensuring compliance with safety and reliability standards.
• Conducted Reformer Tube Metal Temperature Survey in Hydrogen Unit and temperature survey of Reactor, Regenerator, and connected piping in PFCCU.
• Performed stage-wise inspection of refractory installation for PFCCU 91” TSS outlet line to Orifice Chamber replacement jobs.
• Developed piping thickness loops, injection points, and isometric segregation for MRPL Phase-3 units.
• Prepared and published MIS (Management Information System) reports for CHTU and CDU-3 heaters periodically.
• Created hydro-test loop preparation and P&ID marking for CDU in Phase-3.
• Conducted external visual inspection of in-service pipelines from MRPL to HPCL (white oil lines).
• Managed turnaround inspection activities for Utility Boilers in Phase-3 CPP (UB and HRSG).
• Performed external/internal inspections of product tanks and turnaround inspection of crude tanks.
• Executed internal inspection of mounded bullets and LPG spheres, ensuring integrity and compliance.
• Generated PSV data specification lists for all Phase-3 units.
• Conducted Root Cause Analysis (RCA) for MP steam generator exchanger tube leak in CHTU.
• Prepared thickness monitoring loops for CHTU in Phase-III.
• Oversaw routine inspection activities including:NDT (DPT, RT, UT, MPT)
  Scheduled PSV calibration
  Hydro-testing of equipment & piping
  Thickness monitoring of corrosion loops
  DFT, PMI & raw material inspection
  Fit-up & weld visual inspections
• Managed documentation including inspection reports and checklist preparation for compliance and audit readiness.

• Performed internal inspections of columns (ATU-2, GOHDS, DCU), heaters (DCU & HYD), vessels, heat exchangers, and tanks in compliance with API 510 standards.
• Executed turnaround inspections of utility boilers in Phase 1 & 2 and generated work completion reports as per Karnataka Factories and Boiler Rules.
• Conducted shutdown inspections of crude and product storage tanks as per API 653 standards, including:Patch plate marking & fit-up
  Roof leg support welding inspection
  Blasting and painting inspection
  Vacuum box testing
  Hydro-testing of swivel joints, steam coils, and roof drain lines
  
• Performed Root Cause Analysis (RCA) for failures such as CFE outlet in ISOM/LNHT and Naphtha Vaporizer convection coil in Hydrogen-2.
• Conducted external visual inspections of in-service pipelines (process lines, nitrogen, instrument air, fire water) in Phase 1 & 2 and published detailed inspection reports.
• Prepared inspection reports in SAP and grouped critical pipelines in off-sites for risk-based prioritization.
• Witnessed fit-up and weld visual inspections for modification lines and hydro/pneumatic tests for pressure vessels, boilers, heat exchangers, fin fan coolers, process piping, and condensers.
• Carried out wrapping and coating inspections for fire hydrants and water monitors.
• Witnessed NDT activities (DP, RT, UT, MPT), reviewed RT films, and verified thickness readings.
• Conducted Positive Material Identification (PMI) and raw material inspections for compliance.
• Prepared shutdown job lists for ISOM and CCR-2 units and supervised bench testing of safety relief valves at workshops.
• Witnessed welder qualification tests as per ASME Section IX standards.

• Managed daily work planning and site supervision for piping activities across utilities, process, pressure, and underground piping systems.
• Oversaw installation and hydro-testing of process line piping inside the refinery, ensuring compliance with project specifications and safety standards.
• Conducted underground pipe coating inspections and hydro-testing of above-ground tanks and LPG spheres.
• Coordinated inspection and routine mechanical maintenance activities, ensuring timely execution and quality adherence.
• Prepared and published daily work progress reports, maintaining accurate documentation for client review and project tracking.

• Performed in-service and construction inspections of storage tanks, ensuring compliance with API standards and project specifications.
• Conducted fit-up and visual inspections for bottom plates, deck plates, and shell plates; verified root DP, vacuum box testing, diesel chalk test, hydro test, puncher test, and swivel joint test.
• Inspected pressure vessels, columns, pipelines, and heat exchangers during shutdowns, ensuring integrity and operational readiness.
• Verified internal components such as demister pads and trays for correct positioning and functionality.
• Witnessed inspections of suspected areas of static equipment performed by NDT inspectors and updated results in equipment history records.
• Evaluated UT thickness measurements for corrosion analysis and remaining corrosion allowance calculations.
• Inspected heater coils, exchanger tubes, and tube sheets, and witnessed hydro-testing of exchanger tubes.
• Ensured quality assurance of piping welds, including on-stream and fabrication inspections.
• Conducted wrapping and coating inspections for underground pipelines and periodic inspections of all piping classes with detailed reporting.
• Witnessed testing of subsea propylene hoses used for crude oil transportation.
• Familiarized with performance qualification tests and ensured compliance with welding standards.
• Proficient in reading PFDs and P&IDs for inspection planning and execution.
• Supervised bench testing of safety relief valves for operational reliability.

• Managed construction, repair, and alteration activities for crude and product storage tanks in compliance with API standards.
• Planned daily work schedules, coordinated workforce allocation, and ensured timely execution of tasks.
• Supervised site activities, including fit-up, welding, and inspection of tank components for quality assurance.
• Prepared and published daily work progress reports, maintaining accurate documentation for client review and project tracking.
• Ensured adherence to safety and quality standards during all construction and repair operations.

• Managed piping activities for utilities, process, pressure, and underground piping systems within BPCL Kochi Refinery.
• Planned daily work schedules, coordinated workforce allocation, and ensured timely execution of piping installation and testing.
• Supervised hydro-testing inspections for process lines and underground piping systems, ensuring compliance with safety and quality standards.
• Oversaw coating inspections for underground pipelines and verified adherence to project specifications.
• Prepared and published daily work progress reports, maintaining accurate documentation for client review and project tracking.