Dhanendra Thakre
Senior Production Executive
Bhopal
Summary
Results-driven Manufacturing Excellence professional with 9+ years of experience in HT/LT Motor & Generator Manufacturing, Production Operations, and Lean Six Sigma. Expertise in the assembly, testing, troubleshooting, repair, and refurbishment of motors and generators up to 25 MW. Proven ability to improve productivity, quality, and operational efficiency through continuous improvement and Lean Manufacturing practices.
Overview
2
2
Languages
9
9
years of professional experience
Work History
Senior Production Executive ( Jun-21 to Current)
CG Power and Industrial Solutions Limited
06.2021 - Current
- Experienced in HT/LT Motor & Generator Winding & Assembly Manufacturing, Production Planning & Control (PPC), Assembly & Dismantling Operations, TBR Testing & Troubleshooting, and Repair & Refurbishment of motors and generators up to 25 MW capacity.
- Productivity Inc 20 % by Skilled in Productivity Improvement, Manufacturing Excellence, Industrial Engineering, and MOST (Time & Motion Study) methodologies, driving operational efficiency, process optimization, and continuous improvement through Lean Manufacturing practices.
- Skilled in supervising works related to the Erection & Commissioning of Machinery.
- Lean Manufacturing, Six Sigma, Kaizen, 5S, Kanban, Just-In-Time (JIT), Poka-Yoke, Waste Elimination (7 Wastes) and Value Stream Mapping (VSM) practitioner with proven expertise in driving productivity improvement, process optimization, cost reduction and continuous improvement initiatives across manufacturing operations.
- Strong problem-solving and quality management experience utilizing FMEA, Root Cause Analysis (RCA), Why-Why Analysis, CAPA, NC Analysis, PDCA, DMAIC, CQI, TQM, Fishbone Diagram, Histogram, Scatter Diagram, Control Charts, Check Sheets and FADE methodology to enhance product quality, reduce defects and improve operational performance.
Productions Executive (July-17 to Jun-21)
CG Power Industrial Solutions Ltd.
07.2017 - 06.2021
- Controlled production schedules as per CGPS, implementing 5S, Six Sigma, and quality standards on shop floor.
- Managed deployment of 121 employees in shifts based on availability while training them according to assessed strengths.
- Enforced safety standards related to EHS health and safety as well as OSHA at the plant for effective operations.
- Demonstrated strong knowledge of manufacturing processes for HT/LT motors and generators from 2 to 24 poles and up to 25 MW.
Education
Intermediate/+2 - undefined
MP Board
B-Tech - Mechanical Engineering
MANIT-BHOPAL (Maulana Azad National Institute of Technology)
BHOPAL06-2017
Skills
SAP and AutoCAD
PDMS and GPS
Microsoft Excel and PowerPoint
Lean Six Sigma
Leadership and teamwork
Operations management
Customer orientation
Workflow planning
Inventory control
Project
• Achieved successful manufacturing, testing, and customer-approved dispatch of motors for Nuclear Power Corporation of India Limited (NPCIL)(04/2025 – 03/2026)
• Increase productivity by 20 % with KAIZEN yokasen Japan workshop
• SIX- Sigma green belt project :- To reduce the FTR ( first time rejection) of material by 50 % on the shop floor. (07/2020 - 02/2021)
It is lean six-sigma project, project charter of this project is to reduce first time rejection by 50
%. as the result of the project FTR reduced by 39%.
• Erection & Commissioning of Semi-Automated Coil insulating Robotic machine. (12/2018 - 02/2019)
• Implementation of CGPS (CG Productivity system - MOST STUDY OF TIME AND MOTION. (10/2017 - 11/2018)
Industrial Visits Training
- SAIL, Bhilai Steel Plant, Learnt the manufacturing of steel and visited various departments in the plant.
- BHEL Bhopal, Correlating the knowledge with practical machine parts such as condensers, heat exchangers, cooling towers, steam turbines, hydraulic and thermal turbine.
Quora
https://quora.com/profile/Dhanendra%20thakre
Awards
- CGPS Enablers & Applicators, 2018-09-01
- CG Super Star award for KLPL motor delivery, 2023-05-01
- CG COE (Certificate of Excellence) award for recovering flood-affected motors, 2020-08-01
- Internal Auditor’s ISO 9001; ISO 14001; ISO 18001
Timeline
Senior Production Executive ( Jun-21 to Current)
CG Power and Industrial Solutions Limited
06.2021 - Current
Productions Executive (July-17 to Jun-21)
CG Power Industrial Solutions Ltd.
07.2017 - 06.2021
B-Tech - Mechanical Engineering
MANIT-BHOPAL (Maulana Azad National Institute of Technology)
Intermediate/+2 - undefined
MP Board