Mechanical Engineer specializing in FEA and CAE simulations. Achieved optimized product performance and informed design decisions through effective collaboration with cross-functional teams. Contributed to development of critical components using Ansys Workbench and Hypermesh, earning recognition for innovative contributions and multiple awards.
Overview
3
3
Languages
8
8
years of professional experience
Work History
Senior Analysis Engineer-CAE
Inteva Products India Automotive private limited
08.2023 - Current
Understanding the customer requirements and actively involving in the discussions with designer and customers (TATA motors, Mahindra, Volvo Cars, Navistar and FORD).
Collaborated with cross-functional teams to gather requirements and provided support for structural and non-linear simulations.
Performed non-linear structural analysis for the door modules, Window regulator and motor products for different temperature profile using Ansys Workbench and Hypermesh.
Performed Creep analysis for the plastic components, especially for Electric panel plates and cursors.
Constantly visit the test lab and understand the test methods also working on the Test-FEA correlation activity, it helps to build confidence in FEA results.
Performing single stage forming simulation for the sheet metals predicting the potential tearing, wrinkles and blank dimension required for rail using Hyper forming.
Explored acoustic simulation techniques using Ansys Workbench to enhance product design.
Mentored junior team members on tool usage and product knowledge to enhance their skills.
Preparing the reports as per the customer requirements.
Application engineer
ProSIM R&D Pvt Ltd
07.2018 - 06.2023
Bolts and welding qualification for the piping system according to boiler and pressure vessel code.
Performed the Static structural analysis of major assemblies such as towers, mainframes, power pack assemblies, rotation units (rotary head) and undercarriage assembly of mining application.
Performed lifting analysis for the heavy machinery like mining drill rigs with truck and other assemblies using Ansys Workbench.
Performed lifting analysis for the heavy machinery like mining drill rigs with trucks and other assemblies using Ansys Workbench.
Fatigue analysis of mining equipment as according to IIW standard was performed.
Performed the theoretical calculation in order to check and verify with the FE results.
Compiled detailed reports tailored to customer specifications, ensuring clarity and accuracy.
Got a chance to work in Epiroc Mining India Limited as FEA Engineer on a contract basis from Feb-2020 in Embassy Manyatha Business Park Bangalore.
Received 2 times the Best innovation product award in the year 2021 – Q1 and Q2.
Analyzing the root causes for the machines those failed in the fields and provided the customer satisfactory solutions using FEA approach.
Performed dynamic analysis of rotation unit and tower assemblies.
Supported the Design team to design and analysis for converting BS4 truck mainframe frame to BS6 truck compatible mainframe.
Supported the Design team to design and analyze for converting BS4 truck mainframe frame to BS6 truck compatible mainframe.
Developed remotely operated underground mining machinery, enhancing operational efficiency and safety.
Participated in projects focused on converting diesel-powered machinery to battery operation, aiming to reduce emissions and improve sustainability.
Analyzing the root causes for the machines those failed in the fields and provided the customer satisfactory solutions using the FEA approach.
Also analyzed a few sub-assemblies like jacks, hydraulic tank, tower rest supports and supporting struts using FEA as well as hand calculations.
Prepared reports based on customer specifications.
(4 Years 11 Months in total)
Education
M Tech - Machine Design
SJB Institute of technology
Bangalore
BE - Mechanical Engineering
Global Academy of Technology
Bangalore
PUC - Science
DVS Composite PU College
Vinobha nagar, Shimoga
Skills
FEA Tool : Ansys Workbench, Ansys APDL, Hypermesh and ABAQUS
CAD Tools : UG NX 8, CATIA V5, SpaceClaim
Effective team player with ability to coordinate and synchronize work
Structural Analysis Student Research Assistant at Laboratory for Product Development and Lightweight DesignStructural Analysis Student Research Assistant at Laboratory for Product Development and Lightweight Design