Dhinesh Kumaar Karunakaran

• Performed the Product Owner role in agile working methodologies for electric vehicle programs.
• Strong expertise in systems engineering and system architecture development, ensuring compliance with ISO 26262 functional safety standards.
• Managed the complete V-Model development lifecycle (V-Cycle) for Powertrain solutions using tools such as Rhapsody, DOORS, and RQONE.
• Performed functional safety activities, including HARA, ASIL decomposition, and safety requirements allocation for powertrain and ADAS systems.
• Developed and validated safety concepts and technical safety requirements in alignment with ISO 26262 standards.
• Hands-on experience in embedded software development (C/C++, AUTOSAR), and model-based development using ASCET.
• Conducted system testing and verification for sensors and ECUs, ensuring compliance with safety goals and performance benchmarks.
• Strong knowledge of ISO 26262, ASPICE, and familiarity with safety-critical systems.
• Applied Systems Engineering principles to solve complex technical issues using structured methodologies.

• Managed test setups and conducted calibrations in engine dynamometer and vehicle roller bench tests.
• Executed DVVP trials, part validation, and exhaust after-treatment evaluations.
• Analyzed field complaints, identified root causes, and implemented corrective actions.
• Participated in calibration reviews, and coordinated with teams for continuous improvements.
• Supported efficiency improvements and resolved design-related queries with the design team.

Production Line Lead | Engine Assembly

• Led a team of 35 associates on the engine assembly line, ensuring operational efficiency and compliance with IATF16949 standards.
• Delivered on-the-job training to associates, preventing process deviations and maintaining quality assurance.
• Monitored pass-off norms, performed critical troubleshooting of test cell equipment, and conducted data analysis for defect trends and production reporting.
• Maintained EMS protocols to ensure zero-defect product delivery and adherence to quality benchmarks.
• Developed SOPs and FMEA for new assembly stages and testing processes, strengthening risk management.
• Supported engineering change implementation in collaboration with product development stakeholders, driving innovation.
• Applied Lean Manufacturing, 5S, Kaizen, and JDI methodologies to improve productivity and reduce waste.