DHINESHWAR K

Highly motivated, results-driven professional with over 8 years of cross-functional expertise in the pharmaceutical, FMCG, and automobile industries. Proven ability to drive strategic initiatives and deliver measurable outcomes in dynamic, fast-paced environments. Skilled in collaborating across teams to optimize processes and enhance operational efficiency. Dedicated to leveraging diverse industry experience to contribute effectively to organizational growth and success.

• Presently associating with Tofflon India, as Solution and Project engineer.
• Previously associated with OneSource speciality pharma limited as Process Maintenance.
• Previously associated with Dr Reddy's Lab ltd Vizag, as Process Maintenance and Operational Excellence.
• Previously associated with Accord Distillers and Brewers Pvt Ltd as a process maintenance and Production maintenance Chennai, Handling production of high-speed bottling line 300 bpm and Utility based equipment maintenance in the factory.
• Previously associated with IM Gears Pvt Ltd Chennai, as a Quality and CNC handling Machinery and Quality control.

• Operated and maintained vial filling machines, including Bausch+ Ströbel, Steriline, and Tofflon systems.
• Managed pre-filled syringe (PFS) filling lines from Bausch+ Ströbel and Colanar systems.
• Handled cartridge filling operations using Bausch+ Ströbel equipment integrated with Steriline isolators.
• Worked with isolator systems from Steriline, Tofflon, Klenzaids, and Bioquell, integrated with both dry and wet VHP technologies.
• Operated a high-speed bottling line (25,000 BPH) integrated with Krones filling, KHS washing, pasteurizing, and labeling systems.
• Designed and established work routines, aligning roles and responsibilities with operational expectations.
• Recognized for successfully executing repair and maintenance projects, improving equipment reliability.
• Provided design support and contributed to project planning and execution.
• Scheduled and executed project activities, including FAT, DQ, and implementation.
• Developed engineering solutions based on URS requirements and process needs.
• Designed machine layouts and prepared detailed technical specifications.
• Acknowledged at the national level for consistently achieving production targets within cost constraints.
• Led Operational Excellence (OE) initiatives focusing on cost savings, cost avoidance, process improvements, and manpower optimization.
• Actively participated in QMS activities, including CAPA, Change Control, IQ, OQ, PQ, and RQ, ensuring compliance with timelines and standards.
• Led system integration, start-up support, field installation, commissioning, and servicing activities.

• Controlled various equipment and ensuring it is up time and improve production as well.
• Attend the day-to-day Machine B/D problems, Root cause analysis, fix the problems, and reduce MTTR.
• Counter measure for the Major breakdown, Breakdown Report, MTTR, MTBF.
• Undertake Autonomous Maintenance, Preventive Maintenance and Predictive Maintenance of machineries.
• Studying process flow, identifying, and correcting bottleneck operations to improve the Productivity and machine reliability.
• Decreasing the wastage of the final product by implementing the Various process operations in FMCG industries.
• Increasing the productivity of VAIL FILLING by adding the various method like changeover jig format.

• Incorporated a new bottle crimping guide, significantly reducing wear and tear and minimizing bottle breakage.
• Redesigned the robotic pump system in the carton erector, reducing spare part consumption and dependency on OEM support.
• Optimized the conveyor system in the empty bottle feeding area, reducing manpower requirements and minimizing bottle damage.
• Implemented preventive maintenance (PM) strategies based on FMEA analysis and equipment history, improving reliability and uptime.
• Reduced corrective interventions from 30 to zero through continuous process monitoring and batch analysis.
• Increased production output by integrating additional machine components and optimizing product contact parts.
• Developed and implemented a new changeover jig, reducing changeover time and operational interventions.
• Reduced VHP cycle time from 4 hours to 2.5 hours through continuous monitoring and process optimization.
• Decreased batch-to-batch cycle time from 33 hours to 21 hours, enhancing overall productivity.
• Incorporated CLIT into SOPs for daily, weekly, monthly, and quarterly maintenance activities to ensure standardization.
• Executed detailed project planning, including solution development and design implementation in line with industry guidelines.
• Designed and delivered engineering solutions for complex systems, including Lyophilizer, AGV, Isolator, and other modification solution Filling Line equipment.