Dhivagar V
Process Engineer
Vellore
Summary
Dynamic professional with over two years of experience in the automobile and EMS industries, skilled in leveraging transferable skills and industry-specific achievements to drive process improvement and innovation. Proven track record in developing new products and processes, with a strong focus on failure analysis and root cause implementation on the shop floor. Expertise in mistake-proofing processes, along with comprehensive preparation of PFMEA, WIS, RCCA control plans, and layout feasibility study reports to enhance product development. Committed to delivering high-quality results through a cohesive approach that integrates technical knowledge with practical application.
Overview
3
3
years of professional experience
3
3
Languages
Work History
Process Engineer – Mobile Device EMS Operations
Tata electronics
Hosur
06.2024 - Current
- Handling the NPI activity, layout verification, risk study, WIS, SDFM marking, operator training and certification, and fixture validation.
- Preparation of RCCA, and action taken against the failures.
- Process improvement aims to enhance the yield and decrease the failures.
- Preparing the WIS in the NPI activity.
- Installing the torque guns and torque validation.
Manufacturing Engineer in heavy vehicles Assembly & Testing
Ashok Leyland
Hosur
06.2023 - 06.2024
- Handling the new model, CNG/diesel implementation in the existing line for AL H-series 2D, 3D, 4D, and 6D engines.
- Preparation of PDF, PFMEA, WIS, control plan, layout, and feasibility study report for the development of the product on the existing shop floor.
- Studying product drawings and the identification of suitable process sequences, tightening tools, and gauges for mass production.
- Design and development of various pressing tools, sockets, snaps, drifts, special tools, and guides.
- Implementation of part missing/sequence missing POKA YOKE, like pick-to-light, vision checking, dispenser, machine nut runner, DC nut runner with re-hit option, and Dogo display, scanning with bar code traceability, in critical character part assembly and requirement stage, to avoid process rejection and improve quality.
- Continuous live failure data analysis with the internal team, and then introduce the new interlock/error-proofing implementation, monitoring the trend after implementation. To standardize the process and update all core documents.
Education
B.E. - Mechanical Engineering
saveetha school of engineering
01.2022
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Nettur technical training foundation
01.2018
SSLC - undefined
Little stars matriculation school
01.2016
Skills
PFMEA - WIS - Control plan - SOP
5S - Lean Six Sigma - Kaizen implementation - POKA YOKE
Analytical, communication skills and good working knowledge in the production project department
Handling the customer and RCCA preparation
MS office
AutoCAD
CREO
Solid works
Interests
Badminton, Cricket, Traveling
Disclaimer
I heard by, declare that all the details furnished above are true to the best of my knowledge Yours truly ( V.Dhivagar)
Timeline
Process Engineer – Mobile Device EMS Operations
Tata electronics
06.2024 - Current
Manufacturing Engineer in heavy vehicles Assembly & Testing
Ashok Leyland
06.2023 - 06.2024
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Nettur technical training foundation
SSLC - undefined
Little stars matriculation school
B.E. - Mechanical Engineering
saveetha school of engineering