Dibyendu Ghosh
Process Engineer
Open to Relocate
Summary
To work in challenging atmosphere where I can contribute my level best to achieve company's as well as personal goal. Intend to build a career with leading corporate environment with committed and dedicated people, which will help me to explore myself and realize my potential.
Overview
16
16
years of professional experience
3
3
Languages
Work History
Carbon Process Engineer
Aditya Birla Group
08.2021 - Current
- Partnering all plants of carbon unit in achieving desired physical attributes and quality parameters through effective process control.
- Quality inspection at every stage of production.
- Implementing SOP with respect to process control and quality assurance.
- Ensured planning and availability of raw materials in coordination with procurement team.
- Ensuring monthly PV of raw materials and end product of carbon plant.
- Successfully completed pit mapping study in ABF with ABSTC team and understand temperature profile inside furnace.
- Produced customized anode like boric acid added anode to improve ARR and 400 mm slot anode to reduce specific DC power with customer centric approach.
Potline Raw material analyst
Aditya Birla Group
07.2018 - 07.2021
- Ensuring monthly PV of raw materials (Alumina, Alf3 etc.).
- Ensured planning and availability of raw materials in coordination with alumina plant like Muri and Utkal.
- Performed quality inspection of alumina and alf3 at every stage of flow of production.
- Ensuring quality of all raw materials as per SLA.
- Focused new vendor development for procuring Alf3 by checking all quality parameters.
- Successfully optimized CaF2 addition in pot for maximizing production in pot and hence current efficiency.
Potline Process Engineer
Vedanta Aluminium Limited
04.2014 - 06.2018
- Managed team with 100% safety and completed work with zero harm.
- Working as Process in charge, responsible for Daily production, and quality control of aluminium pot line.
- Handled various medium to long term outages of 4.30hrs span.
- Responsible for manpower utilization, hot metal production, pot parameter control.
- Analyzing Alf3, Superheat, Cathode Voltage drop reports for any abnormal values and getting those abnormal values corrected in AP36 Technology pots.
- Abnormal pot treatments (Bath management, stability to the pot and proper feed controls).Giving metal tapping recommendations based on pot temp and metal height and interface with cast house for metal tapping plan and shuttle generation.
- Responsible for metal quality and following up on High Iron pots (re sampling, bath height, Anode change Tracking, anode pin wash/attack).
- Was a part of Cost saving projects: implemented usage of low bulk density AlF3. (LBD).
Potline Process Engineer
Vedanta Aluminium Limited
08.2009 - 04.2014
- Working as Shift in charge in pot room, responsible for 152 pots.
- Direct, co-ordinate and control day to day operations of the assigned pot line to meet the production target by effective utilization of equipment and manpower.
- Implement and established the standard operating procedure, quality standards to maintain quality and achieve economies.
- Minimize plant down time by prompt recognition of problems and timely corrective actions.
Education
B. Tech - Mechanical Engineering
West Bengal University of Technology
07.2009
Higher Secondary Education - undefined
West Bengal Council of Higher Secondary Education
07.2004
Skills
Root-cause analysis
Process flow analysis
Team collaboration
Continuous improvement
Process flows
Production planning
Cross-functional teamwork
Data analysis
Process validation
Project Management
- Pit mapping study in ABF
- Boric acid added anode for higher ARR
- 400 mm slot anode for energy efficiency
- Digitization project in carbon
- Alumina Coated anode for lower NCC
Paper Publication
- Challenges in Reduction to stub to carbon voltage drop for Amperage increase - Icsoba
- Electrical Resistivity and Baking Level Improvement through Anode manufacturing Process Optimization - Icsoba
Awards And Accolades
- Champion in IGNITE-2024
- Champion in Reprism in Northern Cluster - 2024
- Pride Award - 2024
Trainings And Learnings
- Data Analysis
- Handled many short, medium and long term power outages both in GAMI and AP36 technology.
- Alypsys Controller for Aluminum processing
- Trained for QC tools and basic tools
- Access ALPSYS Discoverer to monitor and analyze all pot related parameters.
- Completed a 14 days training program of Metal tapping Operation by cranes at BALCO (Bharat Aluminium Company)
- Training in PTM simulation over 500 hours
Timeline
Carbon Process Engineer
Aditya Birla Group
08.2021 - Current
Potline Raw material analyst
Aditya Birla Group
07.2018 - 07.2021
Potline Process Engineer
Vedanta Aluminium Limited
04.2014 - 06.2018
Potline Process Engineer
Vedanta Aluminium Limited
08.2009 - 04.2014
Higher Secondary Education - undefined
West Bengal Council of Higher Secondary Education
B. Tech - Mechanical Engineering
West Bengal University of Technology
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