Summary
Overview
Work History
Education
Skills
Digital skills
Accomplishments
Timeline
Generic
DIJIN R

DIJIN R

Kannur,Kerala

Summary

A career with 13+ years with aerospace and automobile industry working in
various types of aero engine detail parts manufacturing &cost estimation .Have
experience in automobile engine manufacturing specialized in machining area.

Meets job demands and deadlines through diligent work-ethic and dedication to
quality. Motivated engineer and energetic self-starter and team builder.
Navigates high-stress situations and achieves goals on time and under budget.

Overview

13
13
years of professional experience

Work History

EXECUTIVE-AERO ENGINES (Cost Estimation)

Tata advanced systems limited,
Hyderabad
11.2020 - Current
  • Pre-Bid Engineering with cost estimation, Project management and technical proposal development.
  • Studying of RFQ documents, Scope of work and specifications to understand
    the RFQ requirements (in terms of materials, manufacturing processes, special
    processes and other requirements) and customer need.
  • Estimated and Provided proposal to major customers such as GE, RR, HAL,
    Pratt Whitney, Safran on Aero Engine and Structural components.
  • Understand GD&T requirements of each part, plan the process along with
    cutting tool selection and strategies
  • Carry out capability assessment for vendors for machining, sheet metal parts
    fabrication and also special processes.
  • Involved in TOP (Total operational performance) to reduce the cutting tool
    cost.
  • On the basis of SCM quotes, prepare estimation work out with raw material/STD
    parts cost, machine setup time, mfg. cycle time, mfg. cost, hours /shipset,
    special process cost to arrive RC/SS. Also calculate NRC engineering and
    tooling cost against each part.
  • Co ordinate with a team of 18 members
  • Internally handling, training and managing a team of 3 members and guiding them towards the common goal
  • Analysis and evaluate the feed back provided
  • Estimated and Provided proposal to major customers such as GE, RR, HAL,
    Pratt Whitney, Safran on Aero Engine and Structural components.
  • Major achievement : Contributed to winning GE CLTA , Safran LPT shaft RFQs.

TEAM LEADER (Production & ME)

Tata advanced systems limited,
Hyderabad
10.2017 - 11.2020
  • Leading and handling a team of four members as per the instruction of shift-in
    charges
  • Achieve and update the daily production targets, monitor the losses and
    implement the corrective actions.
  • Handle 5axis 3 axis and special purpose machines.(Including set up changes, part programming).
  • Initiate and implement kaizen to improve productivity as well as quality.
  • Maximum utilization of available resources.
  • Analysis of daily defects and action up on it to reduce process rejection
  • Maintain discipline on the shop floor.
  • Implementing and maintaining 5s on the shop floor.
  • TPM -Quality circle coordination and productivity improvement.
  • Near miss identification and action.
  • Responsible for achieving daily production targets with zero quality defects.

TEAM MEMBER (Production)

Carraro india pvt ltd
Pune
05.2013 - 10.2017
  • Handle 5axis 3 axis and gear hobbing, Shaping, Turning and burnishing
    machines.
  • Achieve and update the daily production targets, monitor the losses and
    implement the corrective actions.
  • Carry out setup changes on machines and good knowledge in SMED process.
  • Maintain discipline on the shop floor.
  • Implementing and maintaining 5s on the shop floor.
  • Initiated different kaizens for productivity improvement.
  • Near miss identification and action.
  • Responsible for achieving daily production targets with zero quality defects.

TECHNICAL TRAINEE,

John deere india pvt ltd
Pune
05.2011 - 05.2013
  • Operated different CNC machines like 5 axis HMC, 5 axis VMC, Special purpose
    machines in world class engine manufacturing facility.
  • Involved in activities of cycle time improvement, 5S, KANBAN, KAIZEN, LEAN
    MANUFACTURING, POKE YOKE etc
  • Relentless Root Cause Analysis of rejected components.
  • Handled different types of cutting tools and hands on experience on
    component setup change and part prove out.

Education

B Tech - Engineering Technology

Birla Institute of Science And Technology-Pilani
Hyderabad
12-2023

Diploma - Mechanical Engineering

Govt Polytechnic Collage
Kannur
03-2010

Skills

  • Problem-Solving
  • Research and critical thinking
  • Interpersonal skill
  • Communication Skills
  • Team handling
  • Hands on experience on CNC 5 axis , 3axis, Turning and Special purpose machines
  • GD& T
  • Teamwork and Collaboration

Digital skills

  • Microsoft Excel
  • Microsoft Word
  • Microsoft Office
  • PTC-Creo
  • NX CAM

Accomplishments

  • Received appreciation for the contribution for winning Safran LPT shaft RFQ
  • Received appreciation for the contribution for in house development of automation for business case data population.

Timeline

EXECUTIVE-AERO ENGINES (Cost Estimation)

Tata advanced systems limited,
11.2020 - Current

TEAM LEADER (Production & ME)

Tata advanced systems limited,
10.2017 - 11.2020

TEAM MEMBER (Production)

Carraro india pvt ltd
05.2013 - 10.2017

TECHNICAL TRAINEE,

John deere india pvt ltd
05.2011 - 05.2013

B Tech - Engineering Technology

Birla Institute of Science And Technology-Pilani

Diploma - Mechanical Engineering

Govt Polytechnic Collage
DIJIN R