Summary
Overview
Work History
Education
Skills
Personal Information
Timeline
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DILIP RAWAL

Associate Manager
Godhra

Summary

About 9.5 Plus years of experience as a C&I engineer for erection, commissioning, planning, operation & maintenance, engineering C&I systems in cement plants projects and O&M.

Expertise in commissioning and project execution with

Hands on experience of O&M and troubleshooting of VFDs, Cooler Hydraulics. (IKN and Polytarck cooler), Mill Hydraulics (Pfeiffer MVR 6000) Gas Analyzers (ABB and Siemens), Dampers, actuators, Pneumatic and motorized control valve, Camera, shell scanner (Thermodynamics and HGH), ESP rappers, Transformer panels, Dust monitor, UPS(Hitachi Hi-Rel).

Hands on with Siemens PCS7 V9.1 DCS for commissioning and O&M, hands on with tools associated with it like WinCC for screen developments, SIMATIC manager for logic developments, MIS, Web servers for reports, remote viewing, and hardware configuration of the systems.

Specialized in FLS Pfister's DRW and FRW rotor scale for coal dosing, kiln feed, fly ash feeding. Weigh feeder, SFF, Apron feeder, screw feeder, BLMS and other weighing/material handling equipment's commissioning, erection, troubleshooting.

Expertise in FLS Pfister FDC controller, CSC controller for industrial control systems. Specially used for Rotor scale DRW and FRW. And GDC, TUC2+, TUC6 used in other weighing systems.

Hands on with all various kind of field instruments RTD, Thermocouple, RADAR, Ultrasonic sensors, Flow meter, level sensors, HART, etc.

Hands on with PLCs (Beckhoff, ABB and Siemens) and their supported software which are integrated with various sub control system in Plants.

Hands on and commissioned various drives like SEW Movidrive, Movitrack, ABB LV drive with Line-up(690V) and stand alone, ABB MV drive ACS5000, Siemens GH180 MVVFD, Nord drives etc.

Deft at understanding the Instrument panel drawings as per device interlocks and mechanical requirements. Handled Emergency situation during commissioning and in steady state operation. Individually handled various cement plant, steel plant projects as company representative across the world. Service-oriented

Overview

10
10
years of professional experience
7
7
years of post-secondary education
1
1
Language

Work History

Associate Manager

Wonder Cement Ltd, Tulsigam, Gujrat
06.2022 - Current
  • Execution and commissioning of 2 MTPA Cement grinding green field plant which includes GEBR Pfeiffer's MVR 6000 C6-neo-Mill.
  • Review all drawing documents after finalization for planning and execution.
  • As part of E&I Dept handled team of various engineers, technicians, contractors and leaded for Instrumentation for automation Siemens PCS7, Cement mill, packing plant commissioning.
  • Commissioned Wonder cement's Aligarh grinding unit.
  • Currently Looking after O&M and stabilization of plant after commissioning activity and ongoing project activity i.e. Wagon Tippler.
  • Leveraged industry best practices to enhance operational efficiency within organization.
  • Enhanced team productivity by implementing efficient project management strategies.

Senior Engineer

Wonder Cement Ltd, Nimbahera, Rajasthan
05.2018 - 05.2022
  • Plant having 4 kiln and 4 cement mills with 11 MTPA Clinker production capacity. Unit is established in technical collaboration with ThyssenKrupp and Pfeiffer Ltd of Germany.
  • Worked as Section engineer for Pyro section.
  • Maintaining spares, backups and handling complete responsibilities ssection engineer in Pyro section.
  • Responsible for analyzing & solving the problems, breakdown maintenance planning & shut down activities of Pyro sections.
  • Daily review of maintenance activities, schedule calibration of instruments & preventive, predictive maintenance plans.
  • Execution of Capex and Opex jobs since procurement to commissioning and start up.
  • Department ISO coordinator responsible for all activities and responsible for requirement of ISO certification and ensure No NC during audit. Also certified internal ISO auditor
  • Maintaining history records, database, etc., handling procurement of materials / spares for Instrument equipment/ installation in ERP system.
  • Review of annual stores and spare, contractual manpower, and Contractual jobs, AMC budget and maintaining same.
  • Part of Line 3 commissioning team Commissioned Kiln feed, Coal firing system, Analyzers, shell scanner, Kiln Field and Pre-heater field Inst.
  • Also part of Badnawar grinding unit project commissioning.

Engineer - Commissioning

FLSmidth Private Limited (Pfister India business Unit)
07.2014 - 05.2018
  • Handled various Cement plants Projects for commissioning and erection of weighing systems supplied by FLS Pfister's
  • Erection and commissioning and successful load trail and PG completion of system supplied by company.
  • Co-ordination with client, consultant, contractor throughout entire Projects development phase, Attending meetings. Coordinates with operations and safety personnel to obtain work permit for planned work to be carried out during Commissioning Stage.
  • Visit sites in Emergency breakdowns and routine maintenance visits.
  • Handled various Cement plants Projects for commissioning and erection of weighing systems supplied by FLS Pfister’s

Shri cement Ltd, Raipur (Line 1, 2015)

Orient cement, Chittapur - 2015

JK cement Ltd, Nimbahera (Line 3 up-gradation, Aug 2015)

National cement, Kenya

Shivam cement, Hetauda, Nepal-2016

ACC Jamul - 2016

Shri cement Ltd, Ras (Rotor scale commissioning in different units)

Mongolyn Alt (MAK) Corporatio, Mongolia.

Apart from above various cement plants visited for commissioning and service visit. also having experience to work various international projects in Kenya,

Congo DR, Nepal, Mongolia, Myanmar, Indonesia, Kuwait and work with

people of different nationality and region.

Education

BE - Instrumentation Engineering

MCT's Rajeev Gandhi Institute of Technology,
Mumbai University, Mumbai
08.2009 - 12.2014

12th -

Shiv Jyoti SR SEC School, Affiliated RBSE, Ajmer
Kota (RAJ)
07.2007 - 06.2008

10th -

V.S.S. Secondary School, Affiliated RBSE, Ajmer
Pindwara (RAJ.)
01.2006 - 06.2006

Skills

Project

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Personal Information

  • Passport Number: L4777820
  • Date of Birth: 06/17/90
  • Nationality: Indian
  • Marital Status: Married

Timeline

Associate Manager

Wonder Cement Ltd, Tulsigam, Gujrat
06.2022 - Current

Senior Engineer

Wonder Cement Ltd, Nimbahera, Rajasthan
05.2018 - 05.2022

Engineer - Commissioning

FLSmidth Private Limited (Pfister India business Unit)
07.2014 - 05.2018

BE - Instrumentation Engineering

MCT's Rajeev Gandhi Institute of Technology,
08.2009 - 12.2014

12th -

Shiv Jyoti SR SEC School, Affiliated RBSE, Ajmer
07.2007 - 06.2008

10th -

V.S.S. Secondary School, Affiliated RBSE, Ajmer
01.2006 - 06.2006
DILIP RAWALAssociate Manager