Dinesh Bhalerao
Process Engineer
Thane
Summary
Accomplished Process Engineer with more than 17 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work.
Overview
18
18
years of professional experience
1
1
Certification
3
3
Languages
Work History
Flat Rolled Aluminum Products Process Engineer
Hindalco Industries Limited (Aditya Birla Group)
Taloja, Navi Mumbai
2006.05 - Current
- Aluminium Hot mill process expert with hands on experience of hot rolling and complete quality control.
- Coordinated with Litho customers to resolve raw material issues affecting production quality.
- Assisted management in developing annual budgets based on historical performance data along with future growth projections.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Performed process optimization audits on manufacturing processes to optimize resource consumption & quality improvement levels.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Developed and implemented process improvements to reduce costs and increase efficiency in industrial production.
- Analyzed data to identify trends in production and maintenance costs and developed strategies to reduce expenses.
- Collaborated with cross-functional teams to develop and implement process changes.
- Led root cause analyses to identify and address problems in industrial production.
- Managed capital projects for the installation of Surface Inspection System with modification to existing systems, ensuring timely completion within budget constraints.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Championed and facilitated kaizen events to drive continuous improvement efforts throughout the organization, resulting in a culture of operational excellence.
Education
High School Diploma -
Maharashtra State Board of Technical Education
Mumbai, India 2001.04 -
Skills
Improvement tracking
undefinedAccomplishments
- Wrote a complete manual on Hot mill for aluminium rolling involving Operations & Process known how after leaning complete operational functions by personally running the Hot rolling mill.
- Worked in different streams of operations as a operations engineers & Section in-charge for a decade.
- Worked as a process engineer at Hot mill & Litho line to look after companies prime product used in printing industries.
- Achieved recovery improvement by completing the process route assessment with accuracy and efficiency.
- Implemented Surface Inspection system project after training at Germany for the project installation.
Certification
Surface Inspection system management, Germany
Timeline
Surface Inspection system management, Germany
2024-02
Flat Rolled Aluminum Products Process Engineer
Hindalco Industries Limited (Aditya Birla Group)
2006.05 - Current
High School Diploma -
Maharashtra State Board of Technical Education
2001.04 -
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