DINESH R

Painted Car Body &Plastic Parts – Quality Control & Quality Assurance

• Inspected painted car bodies for surface defects, color variation, gloss, and overall paint appearance.
• Checked painted surfaces for dust, dirt, scratches, dents, pinholes, orange peel, runs, sagging, and paint marks.
• Performed visual inspection and defect identification at different stages of the painting process.
• Verified paint thickness/DFT (Dry Film Thickness) using appropriate measuring instruments.
• Checked color matching and shade consistency against approved standards and master samples.
• Inspected primer, basecoat, and clearcoat application quality.
• Identified and segregated NG/rejected painted bodies and ensured proper rework procedures.
• Maintained quality inspection reports, defect records, and rework documentation.
• Monitored recurring paint defects and supported root-cause analysis and corrective actions.
• Coordinated with Paint Shop, Production, and Maintenance teams to resolve quality issues.
• Ensured compliance with SOPs, quality standards, work instructions, and customer requirements.
• Conducted final quality inspection before transferring painted car bodies to the next production stage.
• Supported process improvement activities to reduce paint defects, rejection, and rework.
• Followed 5S, safety procedures, and quality control practices in the paint shop.
• Inspected painted plastic automotive parts for surface appearance, color, gloss, and overall finish.
• Performed 100% visual inspection to identify defects such as dust, dirt, scratches, pinholes, orange peel, sagging, runs, bubbles, and paint peeling.
• Checked paint thickness / DFT to ensure coating meets specified quality requirements.
• Verified color and shade matching against approved master samples and standards.
• Inspected primer, basecoat, and clearcoat application on plastic components.
• Checked parts for uneven coating, poor coverage, overspray, color mismatch, and surface contamination.
• Conducted adhesion tests and other paint performance tests as per customer or internal specifications.
• Identified and segregated OK / NG parts and controlled defective components.
• Prepared inspection reports, defect records, rejection reports, and rework documentation.
• Coordinated with Production, Paint Shop, and Process Engineering teams to resolve quality issues.
• Supported root-cause analysis and corrective actions for recurring paint defects.
• Monitored rework and rejection trends and supported actions to improve first-pass quality.
• Ensured compliance with SOPs, work instructions, control plans, and customer quality standards.
• Maintained proper traceability and inspection records for painted plastic components.
• Supported 5S, continuous improvement, and quality improvement activities in the paint shop.
• Performed quality assurance inspection of painted car bodies to ensure compliance with customer and company quality standards.
• Inspected painted surfaces for appearance, color, gloss, finish, and coating uniformity.
• Identified defects such as dust, dirt, scratches, dents, orange peel, pinholes, bubbles, runs, sagging, peeling, and color mismatch.
• Verified paint thickness / DFT at specified inspection points using coating thickness gauges.
• Checked primer, basecoat, and clearcoat quality during the painting process.
• Conducted final inspection of painted vehicles before moving to the next production stage or dispatch.
• Monitored paint-shop process parameters and ensured adherence to SOPs, work instructions, and control plans.
• Recorded and analyzed paint defects, rejection, rework, and first-pass yield.
• Supported root-cause analysis, CAPA, and corrective actions for recurring paint quality issues.
• Coordinated with Production, Paint Shop, Maintenance, and Process Engineering teams to resolve quality problems.
• Verified reworked vehicles to ensure defects were properly corrected before release.
• Maintained quality inspection reports, defect sheets, check sheets, and traceability records.
• Supported customer complaint investigation and corrective action implementation related to paint quality.
• Participated in quality audits, 5S, continuous improvement, and defect reduction activities.
• Ensured painted vehicles met appearance, coating, and customer-specific quality requirements.

Conducted product quality checks ensuring adherence to standards.

Analysed line quality data, identifying online and offline defects, managing rejection and implementing control measures.

• Quality Audit, Quality Improvement, Quality management

• FMEA, PDCA, 7Q tools

• Kaizen Implementation

• Painted Car Body Inspection G Line management

• Final Inspection Confirmation

• Primer& Top coat - Adhesion, DFT, Colour Matching, Appearance

• Sealer – Body sealer, Soak& Shower Test, RPP& Deader Quality

confirmation

• Inspection card scanning, IQMS Scanning Data analysis

• Conducting start-up meeting with team about Quality and

productivity improvements

• Maintained discipline, 5S, cleanliness harmonious environment

inside the plant

• Reported and addressed potential safety issues daily to prevent incidents.

• Reported and addressed potential safety issues daily to prevent incidents.