Summary
Overview
Work History
Education
Skills
Websites
Certification
Languages
Publications
Personal Information
Summary - Objective
Timeline
Generic
Dinesh Walunje

Dinesh Walunje

Valsad

Summary

Manufacturing and industrial engineering professional with over 10 years of experience in optimizing operations and managing new product introductions. Demonstrated success in project management and execution for greenfield and brownfield projects, focusing on customer satisfaction and team performance. Proficient in Lean and Six Sigma methodologies to enhance efficiency, reduce costs, and implement sustainable solutions. Committed to driving organizational success through data-driven process improvements and effective business strategies.

Overview

12
12
years of professional experience
1
1
Certification

Work History

Senior Manager - Manufacturing Engineering & Projects

Western Refrigeration Pvt Ltd
Sanjan
02.2024 - Current
  • Managing a team of 30+ employees and 12 Engineering staff from the Manufacturing Engineering and Project Management functions by providing guidance, setting goals, and objectives
  • Delegating tasks and monitoring performance
  • NPIs & EPIs: Coordination with the platform team & infrastructure planning for execution
  • Industrial Engineering: Manpower optimization by Line balancing, (VA, SVA, NVA) identification and reduction
  • Reducing the headcount through low-cost automation and process corrections and standardization with a focused improvement approach
  • International business tour to China for the competition benchmarking and CAPEX vendor visit, and understanding of the latest trends in manufacturing. Location visited: Shanghai, Suzhou, Chuzhou, Ningbo, Qingdao, etc.
  • CAPEX and Business case evaluation: New process & equipment for productivity, ease of operation & ergonomic benefits
  • Providing strategic direction to departmental heads regarding resource allocation
  • Maintaining the Process flow & Value stream mapping
  • Strategy: Make Vs Buy
  • Conversion cost computation and analysis for EPIs
  • Manpower planning & budgeting based on monthly plan
  • Team building & SWOT analysis
  • Implementation of safety protocols across departments
  • Analyzation of operational data for process improvements
  • Collaboration with cross-functional teams on strategic initiatives
  • Implementing strategies to improve operational efficiency, reduce costs, and increase productivity
  • Inter company and supplier coordination to ensure successful execution of projects according to timeline and budget constraints
  • Leadership role in planning monthly KRAs for each department based on the vision of senior leaderships and last years progress to overcome challenges, and derive strategic opportunities
  • Recruitment initiatives by interviewing potential candidates and selecting suitable hires
  • Creating detailed project progress report for senior management review
  • Ensuring compliance with applicable laws, regulations, policies, and procedures during Project management
  • Coordination with IT department to implement Manufacturing Execution System
  • Guiding change management initiatives to ensure smooth adoption of new business practices/Processes
  • Regular one-on-one meetings with employees to review performance and priorities and provide feedback
  • Resolving customer inquiries and complaints with process engineering solutions and CFT involvement which would in other case require management-level escalation

Assistant Manager - Projects & Manufacturing Engineering

IFB Industries Limited
Ranjangaon
04.2021 - 02.2024
  • Green field project execution: Refrigerator plant of IFB Refrigeration at Ranjangaon MIDC, Phase III in Pune
  • Responsible for Assembly line & Infrastructure establishment from the concept stage. Budgeting of 120 Crores
  • Program management & business case development
  • Product & process design for a new product from scratch, collaborating with the AE, Italian team
  • Aligned overall project objectives related to Process development by collaborating and brainstorming with a team of 12 to 15 members on a day-to-day basis for product design
  • Benchmarking Manufacturing processes and best practices for the new facility
  • Brainstorming on the layout for the new factory, effective space utilization & vertical storage to accommodate all the critical processes, considering workplace safety & product Quality as priority.
  • Long term capacity planning (LTCP)
  • Provided cost effective solutions for process optimization during product design stage itself

Sr. Executive Projects, Manufacturing Engineering & Operations

Whirlpool of India Ltd.
Ranjangaon
07.2017 - 04.2021
  • Brownfield project execution for Whirlpool of India Ltd.: Refrigerator plant of Whirlpool Corporation at Ranjangaon MIDC, Phase I in Pune
  • Budget managed - 50 Crores.
  • Process Lead for assembly line & sealed system
  • Worked with ~25 suppliers & a cross-functional team of 50 members during the setup of a new refrigeration plant with improved processes to deliver an exceptional quality product to customers
  • Driving P4G projects & focused improvement approach in a versatile manufacturing scenario resulted in savings and improved profit margins
  • Conflict negotiation & resolution between CFT to drive NPI's & EPI's
  • Global leverage of knowledge for best practices followed across multiple manufacturing locations across the world & its deployment across India plants
  • Technology & Data management
  • Star performer for Cost & Quality projects
  • Line balancing & work content analysis for manpower reduction on GNF & ONYX Lines, Headcount reduction of - 35 people, Cost saving of ~INR 70 Lacs/Annum
  • Awareness & implementation of Focused Improvement, Autonomous Maintenance, & Workplace organization pillars of WCM & Lean tools
  • Implemented Process wise data acquisition for MIS (Management Information System) Cost Deployment pillar of WCM
  • Six Sigma black belt trained under Whirlpool's Operational Excellence organization (OpEx).

Research & Development Intern

Forbes Marshall Pvt Ltd
12.2016 - 06.2017
  • Developed and implemented a cost-effective testing process for Forbes Marshall Pvt Ltd, resulting in a 10% increase in overall efficiency

Research & Development Intern

Forbes Marshall Pvt Ltd
Pune
07.2015 - 12.2015
  • Analyzed mechanisms and functions of steam components, including thermodynamic and bucket traps.
  • Assisted project mentor with daily testing activities for various steam components.
  • Evaluated steam sparger performance in operational contexts.

Tool & Die Design Intern

Indo German Tool Room
Aurangabad
07.2013 - 06.2014
  • Developed and designed a variety of tool and die components: Progressive press dies, jigs, and fixtures, while adhering to industry standards and specifications
  • Collaborated with cross-functional teams to analyse and interpret engineering drawings and blueprints, ensuring accuracy and precision in tool and die designs
  • Utilized CAD software (e.g., AutoCAD, SolidWorks, Pro-E, UG, etc.) to create 3D models and perform simulations, optimizing the performance and efficiency of tool and die designs
  • Applied knowledge of materials science and manufacturing processes to select appropriate materials and techniques for tool and die production, resulting in cost-effective and high-quality solutions
  • Design & Manufacturing of single stage forming & cutting press tool for washer & bearing component (Ball cage retainer)

Education

Bachelor of Technology - Production Engineering And Industrial Management

COEP Technological University
Pune
06-2017

Advance Diploma in Tool And Die Manufacturing - Tool And Die Engineering

Indo German Tool Room
Aurangabad
06-2014

GED -

Jawahar Navodaya Vidyalaya
Kannad, Aurangabad
05-2010

Skills

  • Manufacturing engineering
  • Factory layout design
  • Resource allocation
  • Process improvement
  • Autonomous maintenance
  • Preventive maintenance
  • Cost analysis
  • Project management
  • Process optimization
  • Manufacturing execution
  • Value stream mapping
  • Cross-functional collaboration
  • Budget management
  • Safety protocols
  • Strategic planning
  • Supplier coordination
  • Excellent communication
  • Relationship building
  • Task prioritization
  • Dependable and responsible
  • Research
  • Supervision and leadership

Certification

  • Six Sigma Black Belt trained, Whirlpool's Operational Excellence organization (OPEX)
  • ISO internal auditor for integrated management system
  • Advanced Excel and Excel dashboards

Languages

  • English, Expert
  • Hindi, Expert
  • Marathi, Expert

Publications

A comparative study of steam injector & steam sparger, International Organization for Scientific Research Journal, 03/01/17.

URL: https://www.iosrjournals.org/iosr-jmce/papers/Conf.RDME%202017/Volume-2/13.%206670.pdf

Personal Information

Date of Birth: 07/01/93

Summary - Objective

Objective-driven Manufacturing Engineering, NPI & Project management professional with a strong background in optimizing manufacturing operations. Adept at analyzing and improving processes, reducing costs, and increasing efficiency. Skilled in utilizing Lean Six Sigma methodologies to identify root causes and implement sustainable solutions. Backing of WCM & Lean Tools, Project Management & execution with very good understanding of manufacturing volatility with over 9+ years of experience in renowned Manufacturing Industries. Excellent reputation for resolving problems and improving customer satisfaction. Seeking a challenging role where I can contribute my expertise in process improvement and drive organizational success.

Timeline

Senior Manager - Manufacturing Engineering & Projects

Western Refrigeration Pvt Ltd
02.2024 - Current

Assistant Manager - Projects & Manufacturing Engineering

IFB Industries Limited
04.2021 - 02.2024

Sr. Executive Projects, Manufacturing Engineering & Operations

Whirlpool of India Ltd.
07.2017 - 04.2021

Research & Development Intern

Forbes Marshall Pvt Ltd
12.2016 - 06.2017

Research & Development Intern

Forbes Marshall Pvt Ltd
07.2015 - 12.2015

Tool & Die Design Intern

Indo German Tool Room
07.2013 - 06.2014

Bachelor of Technology - Production Engineering And Industrial Management

COEP Technological University

Advance Diploma in Tool And Die Manufacturing - Tool And Die Engineering

Indo German Tool Room

GED -

Jawahar Navodaya Vidyalaya

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Dinesh Walunje