Dinesh Kumar Ramasubbu

TECHNICAL PROFICIENCY

• Concept Design and development of work tool for Back‑hoe loader vehicle, Sketch and 3D CAD design from scratch till proto development and release.
• Strong knowledge and experience in cost reduction of dump body for articulated and rigid trucks.
• Design modification of dump body 30 ‑ 40 tons capacity adapting lean manufacturing process.
• Vehicle integration assembly in 3D ‑ Sub system integration and assembly, creation of new installation drawings for entire vehicle.
• Design modification and Hood lift and Battery box compartments for off highway vehicles.
• Good experience in working in aerial work devices ‑ Utility products‑ Design modifications for Upper Boom and lower boom, pedestal, turn table, basket.
• Vast experience in modelling of complex sheetmetal and casting parts, weldments, creation of manufacturing drawings
• Hose routing and assembly for various subsystems of vehicle such as fuel system, brake system, hydraulics.
• Strong experience in TGV duplex high speed train CAR BODY projects, worked at installation level in DMA 2.3 environment.
• Good experience in developing traction motors parts/components for TGV vehicle.
• Good knowledge and experience in sheetmetal and plastic and casting components.
• Sound knowledge and experience in Tier 4 emission design modifications for off highway vehicles using Selective catalytic reduction (SCR) method for Nox reduction.
• Good experience in Roll over protective structure (ROPS) projects for off highway trucks.
• Complete knowledge working for field ECN's ECR requests ‑ implementing design changes.
• Performed DBA administrator role for file/part/product release from engineering team Good knowledge and experience in PLM/PDM like Teamcenter, Windchill, Enovia, EPDM.
• Thorough knowledge and experience working in multiple CAD tools such as Catia V5, CREO,Solidworks, Unigraphics.
• Extensively worked in all kind of engineering service and solution related projects.
• Wide range of experience working with industrial and heavy engineering global customer products ‑ Alstom, caterpillar, Terex, Robert Bosch.

OVERSEAS EXPERIENCE

• Over 40 months experience working overseas‑ Europe and United kingdom customer locations.
• Worked at Alstom transportation France, worked primarily as a CAD design engineer.
• Worked at Terex corporation United Kingdom, performed vehicle integration of end product/assembly.
• Develop product level installation drawings and sub systems Worked on cost reduction projects using lean techniques supporting the manufacturing team.
• Collaborate with shop floor manufacturing team understanding the process and sequences.
• Played the role of project coordinator and validating results developed by offshore team Interface with end customer for project approvals and sign‑offs.
• Worked on end product system integration – Off high way truck, complete vehicle.

Work experience History - Present to Inception
Current Designation: Project Manager
Client : Robert Bosch

Key roles & responsibilities

• Managing a diversified team size of 50‑member team, both customer location site and at offshore development center.
• Client focus and addressing business requirements from customer for multiple work platforms.
• Single point of contact for multiple customer stakeholders. Collaborate and build trust and rapport with key customer stakeholders.
• Evaluating business case and support on developing strategies with senior leadership team for business development.
• Work together with business analyst and identify business potentials across desired portfolio.
• Work on business proposals and charters, high level estimations, evaluate risks, using right tools and techniques.
• Connect domain expertise with customer and elevate business opportunities.
• Holds responsibility on revenue generation and improving gross margins.
• Create business opportunities for both offshore and onsite work environment.
• Ensure business sustenance and continuity at down trend times.
  Handle customer escalations and control KPI’s.

Key Highlights

• Started the engagement with 20 member team and ramped up till 65 engineers within one year span time.
• Development of ODC, brought new business to operate from in‑house, basically CAD migration projects.
• Magnifying opportunities and increasing the revenue and profit.
  Single point of contact for more than 50+ customer stakeholders from diversified project team.
• Modifying approach to implement a growth strategy and vision.

Designation: Project Leader
Product line: Engines Mossville and Lafayette, USA division
Client: Caterpillar

Key roles & responsibilities

• Managed team of 10‑14 members at offshore development center.
  Effectively involved improving the quality score for offshore engagement (Mossville and Lafayette sites).
• Study Engine assembly and components and mentor the work force team.
• Collaborate with onsite coordinator and get new work packages.
  Customer satisfaction, strategic influencing & project improvement plans.
• Demonstrative role to gain customer focus and continuous engagement.
• Deliberate to meet customer expectations.
  Responsible and accountable for deliverables and quality.

Key Highlights

• Joined the offshore development division, with a team size of 3 resources, scaled up the team up to 14 resources at offshore.
• Gained customer confidence for improving the quality of deliverables and maintained consistency.

Designation : Team Leader
Product line: Aerial Devices
Client: Terex corporation, Watertown, USA

Key roles & responsibilities

• Handled a team of 15 members at customer site.
• Estimating, planning, scheduling of project tasks and activities.
  Measure and controlling KPI’s and minimize the issues and escalations.
• Effectuated proper communication with internal and global customers.
• Responsible and accountable for project deliverables and quality.
  Front end customer communication.

Key Highlights

• Joined the team size of 4 members and ramped up to 15 team size operating at customer place.
• Channelized and front ended the customer communication and emerged as largest supporting team for customer.

Designation : Senior Design Engineer
Product line: Backhoe loaders
Client: Terex corporation, Coventry, United kingdom

Key roles & responsibilities

• Created concept sketching for Hydraulic operated THUMB ‑ A work tool for Backhoe loader
• Developed the 2D skeleton concept in 3D model and run through the simulation.
• Iterated the concept for various bucket size range to suit the variants
• Performed hand calculations such as force and pressure, selection of actuators.
• Developed Kinematics and Mechanism in CAD and demonstrated the 3D motion animation for entire assembly.
• Participated in design reviews proposed alternate solutions for developing the product.
• Worked closely with FEA team to obtain desirable results.
  Creation of manufacturing drawings for prototype.

Designation : Senior Design Engineer
Product line: Articulated and Rigid trucks
Client: Terex corporation, Motherwell, Scotland, United Kingdom

Key roles & responsibilities

• Worked on Cost reduction project for dump body truck using lean manufacturing techniques
• Design modification of existing dump body, weight reduction and minimizing the components
• Performed 3D iterations on developed dump body to suit the design requirements.
• Collaborate with manufacturing team and understand the process, reducing the takt time.
• Creation of manufacturing drawing for the modified dump body.
  Design modification of vehicle sub systems to implement Tier 4 emission for off‑ highway trucks
• Nox reduction using SCR method, implement the design changes for subsystems.
• Hose routing for entire vehicle subsystems, fuel system, transmission,OCDB brake systems.

At Entry level Design Engineer/Senior Design Engineer
Product line: TGV Duplex Train
Client: Alstom Transportation, LA ROCHELLE, France / Alstom Transportation, ORNANS

Key roles & responsibilities

• 3D modeling and detailing of CAR BODY structures, parts and components
• Integrate the sub‑assemblies and assemblies to installation level
  Preparation and construct of bill of material using customer BOM and Input drawings
• Estimation of 3D models and drawing creation
  Product graph structure using PDM Software under DMA environment /Enovia
• Ensured quality check as per standard checklist developed by customer
• Accountable for producing plans as per requirement with the help of Design Associates
• Worked on casting components like housings/casings of traction motor components
• Looked after work delivery schedule & accuracy of drawings done by self & team members
• Forwarded the raised queries through FTP tool to customer and interfaced with Team Lead and attended team meetings regarding projects.
• Coordinated with customers for getting project inputs through Tele Conference and Email
• Following customer standards for completion of projects.

Worked as Cad engineer for modelling and detailing of components

• Created, printed and modified drawings in CREO and AutoCad

• Worked as design engineer, supported for design and development of power steering mechanisms for TATA ACE mini truck.
• Worked on complex cad models, creating concepts and iterating, 3D model simulations in PROE
• Supported engineering design development through analysis and simulation of prototypes and 3D computer models.
• Prepared, checked and coordinated documentation to support component design and application.

• Professional Coach for Cad based tools such as PROE, CATIA and Solid works.
• Worked on reverse engineering projects for special purpose machines
• Trained and mentored 50 new personnel on CAD tools.